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Sales/Spares & Replacement Help Line 01604 762881

7

22

FAN CONTINUES TO RUN AFTER HEATING IS TURNED OFF

CHECK FAN SELECTOR

SWITCH SETTING

SET FAN SELECTOR

SWITCH TO

AUTO

N

Y

IS

SWITCH SET

TO AUTO ?

CHECK SUMMER AIR

CIRCULATION

SWITCH

IS

SWITCH SET

TO OFF ?

DOES

FAN STILL

RUN ?

DOES

FAN STILL

RUN ?

SET FAN SUMMER

AIR CIRCULATION

SWITCH TO OFF

N

Y

Y

Y

DOES

FAN STILL

RUN ?

DISCONNECT AIRFLOW

SENSOR

Y

DOES

FAN STILL

RUN ?

REPLACE

ELECTRONICS

MODULE

Y

IS

PILOT FLAME

TOO

BIG?

N

Y

ADJUST PILOT

FLAME TO CORRECT

SETTING

REPLACE

AIRFLOW SENSOR

N

5.2

ELECTRICAL

5.2.1

Mains.

a.

The heater is supplied with mains cable (PVC sheathed, heat resisting to 85

O

C), 3-core Brown-Blue-Green/

Yellow, 6A, 0.75mm2), connected to a terminal block and exiting through the heater at the right hand top

front. The cable is suitable for a 230V 50Hz supply and shall be connected to the fixed wiring using a double

pole switched, fused spur, incorporating a protective earth link. The fuse fitted shall be rated 5A to BS1362.
Connections shall be in accordance with the current edition of I.E.E Regulations BS 7671

.

b.

Facility is provided to electrically switch an externally installed Johnson and Starley Water Heater (HIJAN

6F). For connection details, refer to Figs. 5 and 6. To use this facility on a non-MODAIRFLOW heater, it is

necessary to fit a relay (J & S Pt No 1000-0500910), for 230V switching.

c.

MODAIRFLOW Models

: An electronic controller (Thermista-stat) is supplied which acts as a room

thermostat.

d.

Non-MODAIRFLOW models

: A 24V room thermostat (not supplied), that complies with BS 800, BS 3955

and BS 4201 is essential to ensure close control of comfort conditions. An anticipator is located within the

thermostat and is graded in amps. The anticipator should be checked and adjusted to 0.2A.

5.2.2

Thermista-stat/Room Thermostat and its location.

a.

The Thermista-stat/Room Thermostat should be located where there is free air circulation approx. 1.5m (5ft)

from the floor.

b.

Avoid the following locations:
i)

In a room where temperature is greatly affected by the sun or any other heat source, e.g. radiant fire,

wall light fittings or TV set.

ii)

Near an outside door or windows, or on an outside wall.

iii)

Where affected by warm air ducts, diffusers, waste pipes or the heater itself.

iv)

Where subject to vibration.

c.

For MODAIRFLOW models, connect Thermista-stat wires to control panel terminals ‘4’ and ‘5’ (see Fig. 5a

and 6a), connection polarity being important, cve side on control panel to +ve side on the

Thermista- stat.

d.

For non-MODAIRFLOW models, connect room thermostat wires control panel terminals ‘16’ and ‘17’ (see

fig. 5b)

5.3

GAS

(See BS 5864 and BS 6891)

5.3.1

An independent gas supply pipe from the meter is to be preferred wherever possible. When this is not possible, the

pipe must be capable of taking the complete input of the heater and all other gas appliances being served by this

same pipe. This supply should be suitably sized to conform to British Standards requirements of no more than 1.0

mbar (0.4in wg) pressure drop (See table of discharge in BS 6891).

5.3.2

The 1/2in union gas cock (supplied) must be fitted to the gas inlet of the heater for easy isolation during servicing.

The gas pipe should be so fitted and installed as to be durable, substantial and gas tight. To assist in determining

where a gas connection may not be tight, a leak detection fluid should be applied around the connection. Under no

circumstances should a flame be used to locate a gas leak.  Gas entry to the air heater is through either side to a Rc1/

2 (1/2in BSP. external [taper] thread).

Содержание 42-451-15

Страница 1: ...N G H O T W AT E R V E N T I L AT I O N HI SPEC J90 Warm Air Heater with Modairflow or Non Modairflow Control Hi Spec J90 G C No 42 451 15 These instructions are to be left with the User Publication...

Страница 2: ...ill be required in the event of any warranty work and as supporting documentation relating to home improvements in the optional documents section of the Home Improvements In the interest of continuous...

Страница 3: ...ate Plate 12 Fan delay control non Modairflow 13 Airflow sensor Modairflow models 14 Piezo unit 15 Electronics module MODAIRFLOW 16 Time control 2 3 5 6 7 8 9 10 11 13 12 14 15 16 4 1 Fig 1 1 1 HI SPE...

Страница 4: ...ee BS 5440 Part 1 2 5 In under stairs installations the compartment must comply with the relevant section of BS 5864 provided that in addition all internal surfaces including the base are non combusti...

Страница 5: ...led shall be mechanically secured and sealed with ducting tape 4 2 WARM DELIVEREDAIR 4 2 1 All duct work including riser ducts should be fully insulated with 50mm 2in fibreglass or similar If short ex...

Страница 6: ...ans Where this is not practicable the existing flue system may be used providing there is no evidence of spillage from the old appliance see 5 1 9 above Every effort must be made however to ensure tha...

Страница 7: ...ck Any 0 50 Chimney 213 x 213 0 02 Terminal 100 mm ridge 2 5 125 mm ridge 1 0 90O Bend 100 mm pipe 1 22 per 150 mm ridge 0 48 125 mm pipe 0 50 fitting 100 mm GCI 0 6 150 mm pipe 0 24 125 mm GCI 0 25 1...

Страница 8: ...Important Before installing the appliance carry out a visual check of the flue system as directed in the relevant section of BS5440 Pt 1 then check the flue performance as follows a Close all doors a...

Страница 9: ...x 1 5m 5ft from the floor b Avoid the following locations i In a room where temperature is greatly affected by the sun or any other heat source e g radiant fire wall light fittings or TV set ii Near a...

Страница 10: ...t point cover and fit a pressure test gauge refer fig 4 6 3 3 Turn the heater Gas supply ON test for gas soundness and purge the whole gas pipe as described in BS 6891 6 3 4 Referring to Fig 4 press a...

Страница 11: ...6 7 2 Turn the Thermista stat or room thermostat slowly clockwise until the Main Burner ignites 6 7 3 Ensure that the Air Circulation Fan starts to operate after a short period approx 1 2 minutes MOD...

Страница 12: ...the gas supply at the service cock and ensure that the Multifunctional Control fail safe operates within 60 secs indicated by loud click from Multifunctional Control 6 8 4 Turn gas supply ON at the S...

Страница 13: ...ts 7 2 6 How to obtain summer air circulation 7 2 7 That the air grilles on the heater or heater compartment grilles and ventilators in the walls windows or doors of the building must not be obstructe...

Страница 14: ...n switches on check for any air leaks between the air heater and the Base Plenum paying particular attention to heaters with rear Draught Diverters Rectify any air leaks before continuing with this pr...

Страница 15: ...8 2 8 6 2 Disconnect the Thermocouple at the Multifunctional Control including the adapter avoiding damage to the capillary 8 6 3 Disconnect the Pilot Feed Pipe from the Multifunctional Control 8 6 4...

Страница 16: ...that the electrical supply is isolated 8 12 2 Release the securing screw situated on the lower face of the Time Control and remove the Time Control by partially withdrawing the bottom and then liftin...

Страница 17: ...Bracket to the TTBAssembly and withdraw the bracket 8 14 10 Disconnect the TTB from its conductors 8 14 11 Refitting or replacement is in reverse order 8 15 HEATEXCHANGERACCESS 8 15 1 Ensure that the...

Страница 18: ...d Clear pilot orifice or replace pilot injector iv Piezo system faulty Check igniter lead and electrode v Excessive gas supply pressure Check that mains gas pressure is 20mbar and reduce if necessary...

Страница 19: ...ocouple Capillary 8 5 7 Release the Electrode securing nut from the Pilot BurnerAssembly and withdraw the Electrode 8 5 8 Release the Pilot Feed Pipe securing nut from the Pilot Burner Assembly and wi...

Страница 20: ...LE Y N IS FUSE OK REPLACE FUSE N Y CHECK FOR VOLTAGE AT FAN LIVE TO NEUTRAL Y REPLACE FAN DOES FAN START N BRIDGE OUT AIRFLOW SENSOR Y REPLACE AIRFLOW SENSOR REPLACE TRANSFORMER REPLACE MULTIFUNCTIONA...

Страница 21: ...N TURN GAS ON N LIGHT PILOT Y Y SWITCH ON 230 V N Y N Y REPLACE FUSE N Y REPLACE MULTIFUNCTIONAL CONTROL SET CONTROLS CORRECTLY Y N CHECK POLARITY OF THERMISTA STAT CONNECTIONS Y IS POLARITY CORRECT...

Страница 22: ...HEATERIS LESS THAN 60 c Y Y CHECKMAINBURNER PRESSURESETTINGS ARECORRECT SET TO CORRECT PRESSURE SETTING N Y SET FAN BALANCING SCREW Y DOES FAN SPEED UP N Y REPLACE ELECTRONIC MODULE REPLACE ELECTRONIC...

Страница 23: ...SENSOR Y DOES FAN STILL RUN REPLACE ELECTRONICS MODULE Y IS PILOT FLAME TOO BIG N Y ADJUST PILOT FLAME TO CORRECT SETTING REPLACE AIRFLOW SENSOR N MAIN BURNER ONLYFIRES FOR SHORT PERIODS DEFECT IS IN...

Страница 24: ...www johnsonandstarley co uk 24 23 Fig 5a MODAIRFLOW CIRCUIT DIAGRAM 11 WIRING DIAGRAMS Fig 5a MODAIRFLOW CIRCUIT DIAGRAM...

Страница 25: ...25 Sales Spares Replacement Help Line 01604 762881 Fig 5b Non MODAIRFLOW CIRCUIT DIAGRAM...

Страница 26: ...www johnsonandstarley co uk 26 12 FUNCTIONAL DIAGRAMS Fig 6a Non MODAIRFLOW FUNCTIONAL DIAGRAM...

Страница 27: ...27 Sales Spares Replacement Help Line 01604 762881 Fig 6b Non MODAIRFLOW FUNCTIONAL DIAGRAM...

Страница 28: ...www johnsonandstarley co uk 28 13 DIMENSIONS Fig 7 HI SPEC J90 DIMENSIONS...

Страница 29: ...29 Sales Spares Replacement Help Line 01604 762881 14 NOTES...

Страница 30: ...971 B300 0706000 Igniter Bracket 1 23 230 394 BOS 00836 Gasket for heat exchanger cap 3 24 E02 557 J652 0161000 Lower Compartment Door 1 MODAIRFLOW MODELS 25 E02 951 J903 0156000 Fan Compartment Door...

Страница 31: ...31 Sales Spares Replacement Help Line 01604 762881 16 EXPLODED DIAGRAM Fig 8 HI SPEC J90 EXPLODED DIAGRAM...

Страница 32: ...PAK65 4 Free Standing Kit FS90 5 Return Air Kit RAK65 6 Cleanflow Electronic Air Cleaner CF 90H 7 Replacement Pads A0354X0357 Warm Air Heating fully complies with PART L OF THE BUILDING REGULATIONS by...

Страница 33: ...to the customer any remedial or improvement work identified during the course of commissioning or servicing work Refer to the manufacturer s helpline where assistance is needed Report product faults...

Страница 34: ...Automatic bypass system Fitted Not required Warm Air Unit Interlock Yes No If YES Volume Litres FOR WARM AIR HEATERS ONLY Has the system been balanced in accordance with the heater manufacture s instr...

Страница 35: ...Comments Signature SERVICE 05 Date Engineer name Company name Telephone No Operative ID No Comments Signature SERVICE 07 Date Engineer name Company name Telephone No Operative ID No Comments Signatur...

Страница 36: ...sales johnsonandstarley co uk marketing johnsonandstarley co uk Reception Customer Service 01604 762881 Fax 01604 767408 Anniversary 1922 2012 In the interest of continuous development Johnson Starley...

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