background image

www.johnsonandstarley.co.uk

6

26

VENTILATED

Low level grille

627cm

2

 (97in

2

)

FROM INSIDE

BUILDING

High level grille

314cm

2

 (49in

2

)

VENTILATED

Low level grille

314cm

2

 (49in

2

)

FROM OUTSIDE

BUILDING

High level grille

157cm

2

 (25in

2

)

Table 1

Minimum Effective Areas

4.

DUCT SYSTEM

4.1

RETURN AIR

4.1.1

All return air shall be POSITIVELY ducted from outside the compartment to the top of the unit via a return air

duct, and mechanically secured. It is recommended that the return air duct be not routed directly from the main

living area, but from a convenient central area serving the remainder of the dwelling.

4.1.2 The return air system should be constructed of fire-resistant material. The flue shall not be run through an area

serving as a return air path. It is extremely important that the correct size of return air grilles and ducting is used.

For heaters on maximum output the return air duct size should not be less than the equivalent of 400mm x 300mm

(16" x 12"). If flexible duct is used the duct diameter should not be less than 406mm (16") dia. The return air

grille should have a free area of not less than 2118cm

2

 (328in

2

).

4.1.3 An adequate and unobstructed return air path is essential from areas not served by a directly ducted return and to

which warm air is delivered. All such rooms should be fitted with relief grilles which have a free area of

0.0088m

2

/kW (1in

2

/250Btu/h) of heat supplied to the room. The only exceptions are kitchens, bathrooms and

WC.’s.

4.1.4 The return air duct should allow for ease of removal for access to the flue.
4.1.5 All duct work in the room or internal space in which the heater is installed shall be mechanically secured, and

sealed with ducting tape.

4.2

WARM DELIVERED AIR

4.2.1

All duct work, including riser ducts, should be fully insulated with 50mm (2in) fibreglass or similar. If short

extended duct runs are taken below floor level these should be similarly insulated, and in addition wrapped with a

sound vapour proof barrier, and protected from crushing.

4.2.2 The duct system should be carefully designed (as given in the guidelines in the British System Design Manual) to

suit the needs of its specific heating requirements and building layout. The type of duct system, (i.e. radial/

extended plenum/stepped) should be installed using the least number of fittings to minimise airflow resistance.

5.

INSTALLATION REQUIREMENTS

5.1

FLUES

(see British Standards BS 5440 Pt.1 Flues)

5.1.1

All joints shall be soundly sealed.

5.1.2

The flue should be kept as short and warm as possible.

5.1.3

Sufficient support brackets shall be installed to bear the weight of the total flue system.

5.1.4

The spigot connection of the heater draught diverter will accept internally the spigot end of a non-asbestos flue

to BS567 or twin wall metal flue to BS715 of nominal 125mm (5in) diameter.

5.1.5

A split collar should be fitted to provide for flue maintenance or inspection.

5.1.6

The flue shall be in accordance with the Building Regulations and British Gas Materials and  Installations

specification 3rd edition) with regard to clearance and shielding from combustible materials.

5.1.7

All materials shall be in accordance with Building Regulations requirements.

5.1.8

The flue should run as vertically as possible. Horizontal runs should be avoided if at all possible and any

directional change should be as gentle as possible. If there is any doubt about the flue configuration, the

equivalent flue height should be determined (see 5.1.11).

3

Fig. 6b, non-MODAIRFLOW FUNCTIONAL DIAGRAM

5.1.9

If the appliance to be fitted is a replacement, the old appliance should be checked for signs of spillage prior to

commencement of the installation and appropriate action taken, (i.e. check flue system and renew as necessary).

5.1.10 It is recommended that at least 600mm of vertical flue should be provided from the top of the draught diverter

(for new installations this shall be incorporated into the flue design). However, when carrying out replacement

installations, an existing flue system may be encountered, where the vertical flue above the appliance to the first

bend is less than 600mm. In the first instance, the installer must judge whether this distance can be achieved

practicably by some means. Where this is not practicable, the existing flue system may be used, providing there is

no evidence of spillage from the old appliance (see 5.1.9 above). Every effort must be made, however, to ensure

that the existing flue complies in every other way to BS 5440 Part 1, including the visual inspection, flue flow and

spillage test described in 4.3.2 of the above standard. Flue configurations may be assessed in terms of equivalent

vertical height - details are given in 5.1.11. For air heaters, the minimum equivalent vertical height is 1 metre. The

installer must make a judgement based on his knowledge and experience and the examination and testing

described above as to whether an existing flue system can be used.

Note:

Ventilation of the compartment, room or internal space in which the appliance is to be installed must be checked

for compliance with the requirements of BS 5440 Part 2 ( Ref. Section 3 of these instructions) and upgraded as

necessary.

5.1.11

Calculation method for flue sizing: ( from BS 5440: Part 1, Appendix A)

a.

This appendix provides a procedure for estimating whether a given flue design is likely to ensure full

clearance of combustion products.

b.

The procedure is based on calculating the ‘equivalent height’ of the flue under consideration, i.e. that

height of the straight vertical circular flue pipe of specific size which will produce the same flow rate as

the flue under consideration. The equivalent height is calculated from the formula:

(K

i

 + K

o

)

 e

H

e

 = H

a

 x     ____________________

(K

i

 + K

o

)

a

 - K

e

H

a

 + Sum K

where:

H

e

 is the height of the equivalent flue;

H

a

is the vertical height of the actual or proposed flue;

K

i

 is the inlet resistance of the flue;

K

o

is the outlet resistance from the flue;

subscript e refers to the equivalent flue diameter;
subscript a refers to the actual or proposed flue diameter;
K

e

 is the resistance per unit length of the equivalent flue;

Sum K is the resistance (other than the inlet and outlet resistance) of the actual or proposed flue.

Note:

 K and Sum K are obtained from Table 2. K

o

 and K

i

 are obtained from Table 3.

c.

Table 2 gives resistance factors for common flue components for use in the formula. Table 3 contains the

appropriate inlet and outlet flue resistances, (

the flue is likely to be satisfactory if its equivalent height

exceeds 1m

).

4

25

Fig. 6a, MODAIRFLOW FUNCTIONAL DIAGRAM

Содержание 42-451-15

Страница 1: ...N G H O T W AT E R V E N T I L AT I O N HI SPEC J90 Warm Air Heater with Modairflow or Non Modairflow Control Hi Spec J90 G C No 42 451 15 These instructions are to be left with the User Publication...

Страница 2: ...ill be required in the event of any warranty work and as supporting documentation relating to home improvements in the optional documents section of the Home Improvements In the interest of continuous...

Страница 3: ...ate Plate 12 Fan delay control non Modairflow 13 Airflow sensor Modairflow models 14 Piezo unit 15 Electronics module MODAIRFLOW 16 Time control 2 3 5 6 7 8 9 10 11 13 12 14 15 16 4 1 Fig 1 1 1 HI SPE...

Страница 4: ...ee BS 5440 Part 1 2 5 In under stairs installations the compartment must comply with the relevant section of BS 5864 provided that in addition all internal surfaces including the base are non combusti...

Страница 5: ...led shall be mechanically secured and sealed with ducting tape 4 2 WARM DELIVEREDAIR 4 2 1 All duct work including riser ducts should be fully insulated with 50mm 2in fibreglass or similar If short ex...

Страница 6: ...ans Where this is not practicable the existing flue system may be used providing there is no evidence of spillage from the old appliance see 5 1 9 above Every effort must be made however to ensure tha...

Страница 7: ...ck Any 0 50 Chimney 213 x 213 0 02 Terminal 100 mm ridge 2 5 125 mm ridge 1 0 90O Bend 100 mm pipe 1 22 per 150 mm ridge 0 48 125 mm pipe 0 50 fitting 100 mm GCI 0 6 150 mm pipe 0 24 125 mm GCI 0 25 1...

Страница 8: ...Important Before installing the appliance carry out a visual check of the flue system as directed in the relevant section of BS5440 Pt 1 then check the flue performance as follows a Close all doors a...

Страница 9: ...x 1 5m 5ft from the floor b Avoid the following locations i In a room where temperature is greatly affected by the sun or any other heat source e g radiant fire wall light fittings or TV set ii Near a...

Страница 10: ...t point cover and fit a pressure test gauge refer fig 4 6 3 3 Turn the heater Gas supply ON test for gas soundness and purge the whole gas pipe as described in BS 6891 6 3 4 Referring to Fig 4 press a...

Страница 11: ...6 7 2 Turn the Thermista stat or room thermostat slowly clockwise until the Main Burner ignites 6 7 3 Ensure that the Air Circulation Fan starts to operate after a short period approx 1 2 minutes MOD...

Страница 12: ...the gas supply at the service cock and ensure that the Multifunctional Control fail safe operates within 60 secs indicated by loud click from Multifunctional Control 6 8 4 Turn gas supply ON at the S...

Страница 13: ...ts 7 2 6 How to obtain summer air circulation 7 2 7 That the air grilles on the heater or heater compartment grilles and ventilators in the walls windows or doors of the building must not be obstructe...

Страница 14: ...n switches on check for any air leaks between the air heater and the Base Plenum paying particular attention to heaters with rear Draught Diverters Rectify any air leaks before continuing with this pr...

Страница 15: ...8 2 8 6 2 Disconnect the Thermocouple at the Multifunctional Control including the adapter avoiding damage to the capillary 8 6 3 Disconnect the Pilot Feed Pipe from the Multifunctional Control 8 6 4...

Страница 16: ...that the electrical supply is isolated 8 12 2 Release the securing screw situated on the lower face of the Time Control and remove the Time Control by partially withdrawing the bottom and then liftin...

Страница 17: ...Bracket to the TTBAssembly and withdraw the bracket 8 14 10 Disconnect the TTB from its conductors 8 14 11 Refitting or replacement is in reverse order 8 15 HEATEXCHANGERACCESS 8 15 1 Ensure that the...

Страница 18: ...d Clear pilot orifice or replace pilot injector iv Piezo system faulty Check igniter lead and electrode v Excessive gas supply pressure Check that mains gas pressure is 20mbar and reduce if necessary...

Страница 19: ...ocouple Capillary 8 5 7 Release the Electrode securing nut from the Pilot BurnerAssembly and withdraw the Electrode 8 5 8 Release the Pilot Feed Pipe securing nut from the Pilot Burner Assembly and wi...

Страница 20: ...LE Y N IS FUSE OK REPLACE FUSE N Y CHECK FOR VOLTAGE AT FAN LIVE TO NEUTRAL Y REPLACE FAN DOES FAN START N BRIDGE OUT AIRFLOW SENSOR Y REPLACE AIRFLOW SENSOR REPLACE TRANSFORMER REPLACE MULTIFUNCTIONA...

Страница 21: ...N TURN GAS ON N LIGHT PILOT Y Y SWITCH ON 230 V N Y N Y REPLACE FUSE N Y REPLACE MULTIFUNCTIONAL CONTROL SET CONTROLS CORRECTLY Y N CHECK POLARITY OF THERMISTA STAT CONNECTIONS Y IS POLARITY CORRECT...

Страница 22: ...HEATERIS LESS THAN 60 c Y Y CHECKMAINBURNER PRESSURESETTINGS ARECORRECT SET TO CORRECT PRESSURE SETTING N Y SET FAN BALANCING SCREW Y DOES FAN SPEED UP N Y REPLACE ELECTRONIC MODULE REPLACE ELECTRONIC...

Страница 23: ...SENSOR Y DOES FAN STILL RUN REPLACE ELECTRONICS MODULE Y IS PILOT FLAME TOO BIG N Y ADJUST PILOT FLAME TO CORRECT SETTING REPLACE AIRFLOW SENSOR N MAIN BURNER ONLYFIRES FOR SHORT PERIODS DEFECT IS IN...

Страница 24: ...www johnsonandstarley co uk 24 23 Fig 5a MODAIRFLOW CIRCUIT DIAGRAM 11 WIRING DIAGRAMS Fig 5a MODAIRFLOW CIRCUIT DIAGRAM...

Страница 25: ...25 Sales Spares Replacement Help Line 01604 762881 Fig 5b Non MODAIRFLOW CIRCUIT DIAGRAM...

Страница 26: ...www johnsonandstarley co uk 26 12 FUNCTIONAL DIAGRAMS Fig 6a Non MODAIRFLOW FUNCTIONAL DIAGRAM...

Страница 27: ...27 Sales Spares Replacement Help Line 01604 762881 Fig 6b Non MODAIRFLOW FUNCTIONAL DIAGRAM...

Страница 28: ...www johnsonandstarley co uk 28 13 DIMENSIONS Fig 7 HI SPEC J90 DIMENSIONS...

Страница 29: ...29 Sales Spares Replacement Help Line 01604 762881 14 NOTES...

Страница 30: ...971 B300 0706000 Igniter Bracket 1 23 230 394 BOS 00836 Gasket for heat exchanger cap 3 24 E02 557 J652 0161000 Lower Compartment Door 1 MODAIRFLOW MODELS 25 E02 951 J903 0156000 Fan Compartment Door...

Страница 31: ...31 Sales Spares Replacement Help Line 01604 762881 16 EXPLODED DIAGRAM Fig 8 HI SPEC J90 EXPLODED DIAGRAM...

Страница 32: ...PAK65 4 Free Standing Kit FS90 5 Return Air Kit RAK65 6 Cleanflow Electronic Air Cleaner CF 90H 7 Replacement Pads A0354X0357 Warm Air Heating fully complies with PART L OF THE BUILDING REGULATIONS by...

Страница 33: ...to the customer any remedial or improvement work identified during the course of commissioning or servicing work Refer to the manufacturer s helpline where assistance is needed Report product faults...

Страница 34: ...Automatic bypass system Fitted Not required Warm Air Unit Interlock Yes No If YES Volume Litres FOR WARM AIR HEATERS ONLY Has the system been balanced in accordance with the heater manufacture s instr...

Страница 35: ...Comments Signature SERVICE 05 Date Engineer name Company name Telephone No Operative ID No Comments Signature SERVICE 07 Date Engineer name Company name Telephone No Operative ID No Comments Signatur...

Страница 36: ...sales johnsonandstarley co uk marketing johnsonandstarley co uk Reception Customer Service 01604 762881 Fax 01604 767408 Anniversary 1922 2012 In the interest of continuous development Johnson Starley...

Отзывы: