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13

294000.10040   Rev A

4

Removal of the legs/leg pivots can be done, as follows.

5

Remove the mast and boom assembly and set aside. Turn the lift base upside down and unscrew the 24 off M6 CSK head

screws that secure the base plate to the cross member.

6

Remove the base plate.

7

To enable the leg pivot pin to be inspected, it will be necessary to remove the set pin that holds the piston end of the actuator

in place on the cross member. Once the pin is removed the leg and the actuator can be lifted free from the cross member.

8

Remove the leg and actuator taking care not to lose the bronze bearing washers at each end of the leg pivot pin.

NOTE: 

Support the actuator to prevent damage to the mounting point still attached to the leg. If any work is to be done on the

leg, it is safer to remove the actuator.

9

The leg pivot pin can now be withdrawn and inspected.

10

Clean the pin of any debris or replace the pin if worn.

11

Inspect the leg pivot bush in the leg. Clean the bush in the leg of any debris or replace the leg if it is worn.

RE ASSEMBLY OF THE LEG PIVOT PINS

1

Lubricate the leg pivot pin with any light mineral-based grease, or silicon spray.

2

Place one of the bronze washers over the hole in the main base casting of the cross member.

3

Refit the pin into the leg with the deeper shoulder of the pin going into the main base casting of the cross member.

4

Place the leg over the pivot.

5

Place remaining bronze washer over the leg pivot pin so that it rests on the surface of the leg bush.

6

Replace the set pin 

(after applying threadlock) 

that secures the actuator piston to the centre of the cross member and

tighten to 5 Nm

.

7

Replace the plates.

8

Apply loctite to the M6 CSK screws and 

tighten them to 5 Nm

.

9

Ensure the leg actuators open and close the legs correctly.

NOTE: 

Before applying threadlock to any screw or bolt check it can be screwed into the component without hindrance from old

remaining threadlock. This could affect the proper torque setting.

CROSS MEMBER - LEG ACTUATORS

To remove the actuators you will need to remove the base plate and leg assemblies as per the procedure listed under 

“Cross

member - legs / leg pivot pins” 

(parts 4 to 7, page 13).

1

The set pins can now be removed from the leg end on the actuators.

2

Disconnect the bullet connectors on the wiring looms to remove the actuators from the hoist.

3

After inspection or replacement, reconnect the bullet connectors.

SERVICE & MAINTENANCE

Содержание Oxford Hoyer Professional Elevate

Страница 1: ...294000 10040 Rev A Oxford Hoyer Professional Series SERVICE MANUAL Elevate...

Страница 2: ...the Oxford Hoyer Elevate Pages 7 14 Service and Maintenance Schedule for the Oxford Hoyer Elevate Page 15 16 Fault Finding on the Oxford Hoyer Elevate Page 17 Exploded View of the Oxford Hoyer Elevat...

Страница 3: ...etaining bosses and clips on the actuator mounting bracket for damage or excessive wear Check the security and for wear on the actuator unit mounting pin and mounting bracket on the arm Any excessive...

Страница 4: ...k for correct operation of mechanical emergency lowering device this should be done by applying the full SWL to the support arms raise the weight a short distance and carefully pull up the emergency l...

Страница 5: ...s and hold the ON ZERO and LB KG buttons simultaneously the display will change from ZERO to CAL release both buttons and the display will show C 0 Ensure there is no weight applied to the foot tray o...

Страница 6: ...from the lowest position to highest position of the hoist Check that the hoist is not capable of lifting much more than the SWL a small additional lifting capability is allowable but no more than 5 o...

Страница 7: ...hat the set pin is fully tightened to 5 Nm 6 Examine the actuator mounting point Without taking the mounting point apart check for signs of wear on the fulcrum pin Check for excessive vertical and hor...

Страница 8: ...the grey plastic covers from the top of the boom The covers are a push on fit Remove the covers by gently levering a thin blade or screwdriver between the boom and the covers 2b If the hoist is fitted...

Страница 9: ...l washers and fasten the Nyloc nut 11 Tighten to 8 Nm 12 Insert the arm pivot into the support and refit the 12mm bolts and M12 Nyloc nuts See note below 13 Tighten each bolt to 15 Nm 14 Replace plast...

Страница 10: ...in and sleeve with any light mineral based grease or silicon spray paying particular attention to the bearing washers and the boom pivots internal bore 2 Replace the pin and sleeve through the actuato...

Страница 11: ...battery pack firmly in place 3 Check the actuator and hand control plugs are inserted fully into the appropriate socket on the base of the control unit The plugs particularly the hand control plug are...

Страница 12: ...s As shown in appendix B 5 The height adjustment mechanism can now be withdrawn and inspected for wear 6 The height adjustment mechanism and locking lever should be fully cleaned and re greased with a...

Страница 13: ...light mineral based grease or silicon spray 2 Place one of the bronze washers over the hole in the main base casting of the cross member 3 Refit the pin into the leg with the deeper shoulder of the pi...

Страница 14: ...clog the bearings and prevent free rotation Lubricate if necessary with a light mineral based grease or silicon spray 3 Check the action of the brakes on the rear castor A foot operated pedal activat...

Страница 15: ...dible beep should have been heard prior to this Push battery into place until a CLICK can be heard Replace batteries PROBLEM Hoist won t go up or won t go down Push plug firmly into socket in an emerg...

Страница 16: ...ctive Re connect Replace coupling Replace broken actuator or leg Power coupling in mast base defective Broken attachment point on leg Re assemble and replace mounting bolts Replace actuator PROBLEM We...

Страница 17: ...17 294000 10040 Rev A EXPLODED VIEW...

Страница 18: ...on pins sleeves washers nuts labels 1 17 0Y0069 Linak battery and controller bracket fixings 1 18 0Y0093 Linak leg actuator 35mm stroke including bolts and fixings 2 19 0Y0492 Decal set Oxford not sho...

Страница 19: ...ttention Defects requiring rectification at a later date Part Number Description Defect Action Taken Part Number Description Defect Action Taken Latest Date Next examination due date _________________...

Страница 20: ...0 Rev A APPENDIX A FIG 1A Fulcrum Pin Remove two screws Remove battery Second screw is hidden behind cabler Remove first screw Take care not to over stress the battery wires Removal of weigh scale dis...

Страница 21: ...21 294000 10040 Rev A APPENDIX B Remove screws securing kneepad to support plate Remove four screws to access the kneepad height adjustment mechanism Removal of kneepad...

Страница 22: ...ad cell Remove the four load cell screws only two shown Load cell Take care not to over stress the load cell wire whilst load cell is removed Also ensure wires are not trapped when refitted After refi...

Страница 23: ...23 294000 10040 Rev A NOTES...

Страница 24: ...ollaston Stourbridge West Midlands DY8 4PS England Tel 44 0 1384 44 66 22 Fax 44 0 1384 44 66 01 info joerns co uk www joerns co uk Joerns Healthcare 5001 Joerns Drive Stevens Point WI 54481 5040 USA...

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