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294000.10040   Rev A

SERVICE & MAINTENANCE

RE-ASSEMBLING THE SUPPORT ARM PIVOT

1

After performing all the actions and checks listed under 

“Removal of the support arm pivot” 

(page 8) reassemble the

support arm pivot as follows:

2

Lubricate the set pin and sleeve with any light mineral-based grease, or silicon spray, paying particular attention to the

bearing washers, and the pivots internal bores.

3

Insert one end of the outer sleeve into the hole on one side of the mast pivot.

4

Refit the arm pivot and one bearing washer into the top of the mast pivot.

5

Align the holes in the mast pivot, bearing washer and support arm pivot.

6

Insert the sleeve into the holes and ensure it passes into the mast pivot hole on the opposite side.

7

Pull back the sleeve until it is inside the pivot.

8

Insert the remaining bearing washer between the pivot and the inside of the mast pivot on the opposite side.

9

Line up the hole of the washer with the bores of the pivot and push the sleeve through the washer and into the mast pivot.

10

Insert the set pin into the sleeve including the steel washers and fasten the Nyloc nut.

11 Tighten to 8 Nm

.

12

Insert the arm pivot into the support and refit the 12mm bolts and M12 Nyloc nuts (See note below).

13 Tighten each bolt to 15 Nm

.

14

Replace plastic covers and weigh scale display if applicable.

NOTE: 

Joerns Healthcare recommends nyloc nuts should always be replaced if undone.

NEVER 

fit a new pin or sleeve to a worn or damaged casting/component.

ALWAYS 

torque fasteners up to the correct setting.

MAST

1

Remove the grey plastic covers from the top of the mast. The covers are a push on fit. Remove the covers by gently levering

a thin blade or screwdriver between the mast and the covers.

2

Check the two M12 hexagon headed bolts that hold the boom pivot casting, are 

fully tightened to 15 Nm

.

3

Replace the grey plastic covers to the mast.

4

Check the socket headed counter sunk screws (4), which hold the push handle to the mast. With a 4 mm A/F Allen key

confirm the screws are fully tightened to 

5 Nm

.

5

Examine the actuator mounting point for damage or wear.

6

Without taking the mounting apart check for signs of wear on the set pin.

7

Check for excessive vertical and horizontal movement in the mounting. This will give a good indication of wear but if there is

any doubt the assembly should be stripped down as follows:

Содержание Oxford Hoyer Professional Elevate

Страница 1: ...294000 10040 Rev A Oxford Hoyer Professional Series SERVICE MANUAL Elevate...

Страница 2: ...the Oxford Hoyer Elevate Pages 7 14 Service and Maintenance Schedule for the Oxford Hoyer Elevate Page 15 16 Fault Finding on the Oxford Hoyer Elevate Page 17 Exploded View of the Oxford Hoyer Elevat...

Страница 3: ...etaining bosses and clips on the actuator mounting bracket for damage or excessive wear Check the security and for wear on the actuator unit mounting pin and mounting bracket on the arm Any excessive...

Страница 4: ...k for correct operation of mechanical emergency lowering device this should be done by applying the full SWL to the support arms raise the weight a short distance and carefully pull up the emergency l...

Страница 5: ...s and hold the ON ZERO and LB KG buttons simultaneously the display will change from ZERO to CAL release both buttons and the display will show C 0 Ensure there is no weight applied to the foot tray o...

Страница 6: ...from the lowest position to highest position of the hoist Check that the hoist is not capable of lifting much more than the SWL a small additional lifting capability is allowable but no more than 5 o...

Страница 7: ...hat the set pin is fully tightened to 5 Nm 6 Examine the actuator mounting point Without taking the mounting point apart check for signs of wear on the fulcrum pin Check for excessive vertical and hor...

Страница 8: ...the grey plastic covers from the top of the boom The covers are a push on fit Remove the covers by gently levering a thin blade or screwdriver between the boom and the covers 2b If the hoist is fitted...

Страница 9: ...l washers and fasten the Nyloc nut 11 Tighten to 8 Nm 12 Insert the arm pivot into the support and refit the 12mm bolts and M12 Nyloc nuts See note below 13 Tighten each bolt to 15 Nm 14 Replace plast...

Страница 10: ...in and sleeve with any light mineral based grease or silicon spray paying particular attention to the bearing washers and the boom pivots internal bore 2 Replace the pin and sleeve through the actuato...

Страница 11: ...battery pack firmly in place 3 Check the actuator and hand control plugs are inserted fully into the appropriate socket on the base of the control unit The plugs particularly the hand control plug are...

Страница 12: ...s As shown in appendix B 5 The height adjustment mechanism can now be withdrawn and inspected for wear 6 The height adjustment mechanism and locking lever should be fully cleaned and re greased with a...

Страница 13: ...light mineral based grease or silicon spray 2 Place one of the bronze washers over the hole in the main base casting of the cross member 3 Refit the pin into the leg with the deeper shoulder of the pi...

Страница 14: ...clog the bearings and prevent free rotation Lubricate if necessary with a light mineral based grease or silicon spray 3 Check the action of the brakes on the rear castor A foot operated pedal activat...

Страница 15: ...dible beep should have been heard prior to this Push battery into place until a CLICK can be heard Replace batteries PROBLEM Hoist won t go up or won t go down Push plug firmly into socket in an emerg...

Страница 16: ...ctive Re connect Replace coupling Replace broken actuator or leg Power coupling in mast base defective Broken attachment point on leg Re assemble and replace mounting bolts Replace actuator PROBLEM We...

Страница 17: ...17 294000 10040 Rev A EXPLODED VIEW...

Страница 18: ...on pins sleeves washers nuts labels 1 17 0Y0069 Linak battery and controller bracket fixings 1 18 0Y0093 Linak leg actuator 35mm stroke including bolts and fixings 2 19 0Y0492 Decal set Oxford not sho...

Страница 19: ...ttention Defects requiring rectification at a later date Part Number Description Defect Action Taken Part Number Description Defect Action Taken Latest Date Next examination due date _________________...

Страница 20: ...0 Rev A APPENDIX A FIG 1A Fulcrum Pin Remove two screws Remove battery Second screw is hidden behind cabler Remove first screw Take care not to over stress the battery wires Removal of weigh scale dis...

Страница 21: ...21 294000 10040 Rev A APPENDIX B Remove screws securing kneepad to support plate Remove four screws to access the kneepad height adjustment mechanism Removal of kneepad...

Страница 22: ...ad cell Remove the four load cell screws only two shown Load cell Take care not to over stress the load cell wire whilst load cell is removed Also ensure wires are not trapped when refitted After refi...

Страница 23: ...23 294000 10040 Rev A NOTES...

Страница 24: ...ollaston Stourbridge West Midlands DY8 4PS England Tel 44 0 1384 44 66 22 Fax 44 0 1384 44 66 01 info joerns co uk www joerns co uk Joerns Healthcare 5001 Joerns Drive Stevens Point WI 54481 5040 USA...

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