jobmate 199-8594-6 Скачать руководство пользователя страница 6

6

Important Information

2. i

mportant

 i

nformation

2.1 Description

This JOBMATE 

TM

 portable and gasless MIG/Flux-Core Wire 

Welder Kit provides two heat settings, infinite wire speed 
control, current overload protection and thermal overload 
protection. The welder can be used for welding mild steel 20 
gauge to 5/32" using flux-core wire and mild steel 20 gauge 
to 1/8" for gas metal arc welding (GMAW).

Guidelines for proper usage and description

ON/OFF switch

This switch is used to turn the power supply of the welder ON 
and OFF through the main transformer and control circuit.

MIN/MAX 1/2 voltage setting

Two adjustment switches are provided on the front panel of 
the welder kit, for setting the minimum and maximum values 
of voltage and tension. Refer to the set up chart for initial 
adjustment of the voltage setting.

Wire speed adjustment knob

This knob adjusts the wire feed speed.

Ground cable and clamp

The ground cable and the clamp are attached to the workpiece 
to form a closed circuit which allows the flow of current needed 
to weld.

Welding cable and MIG gun/torch

The welding wire is driven through the welding cable and the 
MIG gun/torch to the workpiece. It is attached to the drive 
system and the gun trigger activates the drive motor. 

Thermal indicator

If the duty cycle of the welder exceeds the maximum level, the 
internal temperature of the welder will exceed the allowable 
operating range, which in turn makes the thermal overload 
light glow and causes the welder to shut down automatically. 
Allow the welder to cool down for 20 minutes until the thermal 
overload light turns OFF automatically. The temperature of the
welder is then within the allowable operating range.

Power cord

The power cord connects the welder to the 120 V power supply. 
Connect the 15 A plug into a 120 V/20 A receptacle to supply 
power to the welder.

Hand-held welding shield

The welding shield is provided with a filter glass to protect 
the face, eyes and gloved hands of the operator from radiated 
heat, spark, intense ultraviolet and infrared rays during the 
welding operation. 

Chipping hammer / wire brush combination

The pointed chipping hammer side of the brush is used for 
quick removal of the welding slag from the welding bead. The 
wire brush is used for cleaning contaminants such as dust, dirt, 
grease and welding slag from the base material.

Содержание 199-8594-6

Страница 1: ...20 A branch circuit DO NOT REMOVE THIS LABEL N ENLEV EZ PAS CETTE TIQUET TE 229683 If connecte d to a circuit protected by fuses use a time dela yed fuse marked D Cette soudeuse requiert un circuit de...

Страница 2: ...se requiert un circuit de 20 A Se la soudeuse est branch e un circuit prot g par fusibles utilisez un fusible temporis marqu D 1 1 2 WIRE FEED ENTRAI NEMEN T 199 8594 6 SOUDEUSE A D VIDAGE DE FIL LECT...

Страница 3: ...g the appropriate drive roller 11 5 3 Pre adjustments 12 5 4 Setting the wire feed speed 13 5 5 Assembling the hand held welding shield 14 6 Operating Instructions 14 18 6 1Tuning in the wire speed 14...

Страница 4: ...ry IMPORTANT Installation operation or maintenance information which is important but not hazard related READ INSTRUCTION MANUAL 1 2 Safety warnings RISK OF ELECTRIC SHOCK Do not touch electrical live...

Страница 5: ...bly available from the manufacturer or its service agent GENERAL SAFETY RULES WARNING DONOTUSETHEWELDERINTHEPRESENCEOFFLAMMABLE LIQUIDS OR GASES SPARKS THAT ARE CREATED DURING USEMAYIGNITEGASES DONOTO...

Страница 6: ...nd MIG gun torch The welding wire is driven through the welding cable and the MIG gun torch to the workpiece It is attached to the drive system and the gun trigger activates the drive motor Thermal in...

Страница 7: ...Polarity changing Factory polarity setting electrode negative is for flux core welding no shielding gas is required In this process the RED gun lead is connected to the negative polarity terminal and...

Страница 8: ...s such as wire spool 1 driving mechanism 2 and a set up chart 3 The driving mechanism has an inlet guide tube 4 and an outlet guide tube 5 for guiding the wire across the drive roller JM 1998594 04 NO...

Страница 9: ...sories from the carton Make sure that all items listed in the packaging contents are included Inspect the tool carefully to make sure no breakage or damage occurred during shipping Do not discard the...

Страница 10: ...VEZ PAS CETTE TIQUE TTE 229683 If connect ed to a circuit protecte d by fuses use a time de layed fuse marked D Cette soudeus e requiert un circuit de 20 A Se la soudeus e est branch e un circuit prot...

Страница 11: ...06 figB 2 1 3 Place the wire spool 1 over the spool hub 2 Place the roller plate 3 spring 4 and wing nut 5 above the wire spool one by one Tighten the wing nut fig C JM 1998594 07 figC 1 2 3 4 5 Note...

Страница 12: ...FORE INSTALLING REMOVE ANY OLD WIRE FROM THE MIG GUN ASSEMBLY TO PREVENT THE WIRE FROM BEING JAMMED INSIDETHE GUN LINER USE EXTREME CAUTION WHEN REMOVING THE WELDING NOZZLE AS THE CONTACT TIP ON THE W...

Страница 13: ...efer to page 11 for set up chart on the back side of the wire drive compartment 14 Set the wire speed control Straighten the MIG gun cable and pull the trigger in the gun handle to feed the wire throu...

Страница 14: ...tuned in before starting the welding operation and whenever the heat setting wire diameter or wire type are changed 6 2 Current overload button The overload button 1 is used to control the wire feed...

Страница 15: ...improve the visibility of the arc in relation to the weld puddle and to direct the force of the arc fig O 4 Turn the wire speed adjustment knob with the other hand to its maximum position and continu...

Страница 16: ...s pull the torch alongtheweldjointforgreaterweldpuddlevisibility figR fig R JM 1998594 22 1 2 Travel speed The rate at which the torch is being pushed or pulled along the weld joint For a fixed heat s...

Страница 17: ...the most difficult welding position For this position angle A should be maintained at 60 degrees Maintaining this angle will reduce falling of molten metal into the nozzle fig X Angle B should be zero...

Страница 18: ...es a weld with the most finished appearance In this method a hole is punched or drilled into the top piece of metal and the arc is directed through the hole to penetrate into the bottom piece The pudd...

Страница 19: ...ce worn or broken parts X The welder needs regular maintenance as follows Clean the dust dirt and grease periodically from the welder Every six months remove the front panel from the welder to clear t...

Страница 20: ......

Страница 21: ...ainCircuitChart 9 Main Circuit Chart JM 1998594 35 Welding gun switch Circuit Breaker Welding gun 2 3 4 5 2 1 2 1 _ _ _ _ 2 2 3 4 3 1 1 S1 T1 J G L S2 S3 PCB MAX fan 1 R T 24V MIN _ NO GAS GAS Earth c...

Страница 22: ...or fuse of the power supply Power cord or power plug is broken Replace the power cord Main switch is broken Replace the main switch Transformer is broken Replace the transformer The welder does not w...

Страница 23: ...e ups or adjustments e this warranty will not apply where damage is caused by repairs made or attempted by others i e persons not authorized by the manufacturer f this warranty will not apply to any p...

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