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SAFETY PRECAUTIONS 

 

Section 1  

Page 1-3 

1001206597 

 

METRO-LED 

 

SAFETY PRECAUTIONS

 

 

This section outlines the safety 
precautions applicable to  the general use 
of this product.  
 
 
 

 

The safety precautions applicable to the 
service and maintenance of the machine 
are covered in the SAFETY 
PRECAUTIONS section of the Service 
and Maintenance Manual. 
 
The user of this machine must read this 
manual thoroughly to ensure that all 
operating procedures are clearly 
understood prior to accepting 
responsibility.

 

 
1.  Modifications or alterations to the 

lighting tower are not permitted without 
the prior written permission of the 
manufacturer. 
 

2.  Failure to comply with the safety 

precautions listed here and elsewhere 
in the manual may result in injury or 
death. 
 

3.  When handling the lighting tower other 

than towing for the purposes of lifting 
or manoeuvring, there are forklift 
pockets provided at the rear of the 
machine and an optional  single lifting 
point provided on the main frame for 
lifting by a crane. Ensure that the 
forklift or crane is of suitable capacity 
prior to attempting the lift. 
Refer to the diagrams shown 
elsewhere in this manual for correct 
handling procedures using a crane and 
forklift. 

 
 
 
 
 
 
 
 

 
 

 

 
 
 
DO NOT MANOEUVRE THE MACHINE OR 
PERSONNEL INSIDE  THE PROHIBITED 
ZONE (M.A.D.). ASSUME ALL ELECTRICAL 
PARTS AND WIRING ARE ENERGISED, 
UNLESS KNOWN OTHERWISE. 

 

1.  Maintain distance from electrical lines, 

apparatus, or any energized (exposed 
or insulated) parts according to the 
Minimum Approach Distance (MAD) as 
shown in Table 1-1. 

 

2.  Maintain a clearance of at least 10 ft. 

(3 m) between any part of the machine 
and its occupants, their tools, and their 
equipment from any electrical line  or 
apparatus carrying up to 50 000 volts.  
 
An  additional clearance of one foot 
(0.3 m) is required for each additional 
30 000 volts or less of line voltage. 
 

3.  The minimum approach distance may 

be reduced if insulating barriers are 
installed to prevent contact, and the 
barriers are rated for the voltage line 
being guarded. These barriers shall 
not be part of (or attached to) the 
machine. The minimum approach 
distance shall be reduced to a distance 
within the designed working 
dimensions of the insulating barrier. 
This determination shall be made by a 
qualified person in accordance with the 
employer, local, or governmental 
requirements for work practices near 
energized equipment. 

 

Table 1-1. Minimum Approach Distances (M.A.D.) 

 

 

Voltage Range  
(phase-to-phase)

 

 

Minimum Approach 

Distance 

metres     (feet)   

 

           0       to      50 kV 

                3          (10) 

over  50 kV  to   200 kV 

                5          (15) 

over 200 kV to   350 kV 

                6          (20) 

over 350 kV to   500 kV 

                8           (25) 

over 500 kV to   750 kV 

               11          (35) 

over 750 kV to 1000 kV 

               14          (45) 

 
Note: This requirement shall apply except where employer,  
          local or government regualtions are more stringent. 
 

 

Содержание Metro-Led

Страница 1: ...METRO LED Model Lighting Tower Metro LED Operation and Safety Manual 1001206597 03 June 2019...

Страница 2: ...Fields SA 5107 Phone 08 8259 8777 JLG Industries NSW 358 Park Road Regents Park NSW 2143 Phone 02 8718 6300 JLG Industries Queensland 223 Fison Avenue West Eagle Farm QLD 009 Phone 07 3309 9111 JLG In...

Страница 3: ...d in this publication to familiarise the operating personnel with the correct and safe procedures necessary to operate this equipment Take time to read and become familiar with all four sections of th...

Страница 4: ...N AND SAFETY MANUAL CONTENTS Page General 1 1 Safety Precautions 1 3 Machine Specification 1 6 Isolux Diagrams 1 7 Machine Controls 1 8 Machine Operation 1 16 Lifting Transporting 1 21 Towing Instruct...

Страница 5: ...shed by a competent person and should be followed to ensure that the machine is safe to operate The user operator of the machine shall not accept operating responsibility until this manual has been re...

Страница 6: ...ICATES AN IMMINENTLY HAZARDOUS SITUATION IF NOT AVOIDED WILL RESULT IN SERIOUS INJURY OR DEATH INDICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED COULD RESULT IN SERIOUS INJURY OR DEATH INDICA...

Страница 7: ...ONE M A D ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGISED UNLESS KNOWN OTHERWISE 1 Maintain distance from electrical lines apparatus or any energized exposed or insulated parts according to the M...

Страница 8: ...ane Do NOT attempt to lift any object by using or modifying or altering the mast and or the lighting tower hydraulic system 7 There are moving parts in and around the engine and alternator area of the...

Страница 9: ...igger jacking legs can be wound up and down freely and that the jack feet are not bent or distorted b Confirm the telescopic mast moves smoothly when raised and lowered and wire ropes are free of fray...

Страница 10: ...COMPONENT SPECIFICATION Engine Kubota Z482 E2B SAE2 2 Cylinder water cooled normal aspirated Total Displacement 479 cm3 Alternator Sincro FB4 48 100 DC Frequency 4 pole 50 Hz Voltage 48 V DC Current...

Страница 11: ...ISOLUX DIAGRAMS Section 1 Page 1 7 1001206597 METRO LED...

Страница 12: ...e engine indicating operational status and fault conditions automatically shutting down the engine with true first up fault condition of an engine failure The LCD display indicates the fault type STOP...

Страница 13: ...ess the button again to reset the alarm and the indicator will turn off If alarm retriggers in mute status the controller will remove the mute status Strobe Light Beacon Switches the beacon light on o...

Страница 14: ...on is off 5 Lighthead rotate toggle switch Rotates lighthead 58 of the trailer centre line Note Switch centre position is off RELEASE EMERGENCY STOP BUTTON BEFORE OPERATING THE CONTROLLER OPTIONAL MET...

Страница 15: ...hen press MENU CONFIRM until the cursor disappears 12 Press the STOP button to return to the home screen 13 Press the DOWN ARROW to display a summary of the current machine settings 14 10 seconds befo...

Страница 16: ...low water level c high temperature d low fuel level 20 When the COUNTDOWN time has elapsed all tower lights will be switched off in sequence 21 The controller will allow the engine a 20 second cooling...

Страница 17: ...time can be viewed by pushing the DOWN arrow once METRO LED CONTROLLER POWER SAVE MODE If the controller remains inactive for more than ten 10 minutes the controller will switch to the power save mod...

Страница 18: ...MAINTENANCE BUNDING DRAINS ENGINE OIL DRAIN The Metro LED has three bund drains which are to be drained separately 1 An engine oil drain plug 2 An engine tray bund drain plug 3 A fuel tank bund drain...

Страница 19: ...E VEHICLE ENSURE THE PARKING BRAKE IS RELEASED AND THAT THE RATCHET BAR IS SWUNG CLEAR FAILURE TO DO THIS COULD CAUSE THE BRAKES TO LOCK ON DURING TOWING PARKING BRAKE CABLE OPERATED The tow ball coup...

Страница 20: ...weight of the unit 5 Repeat step 4 for the front outrigger arm located on the right hand side 6 Retract the jockey wheel until the outriggers support the entire trailer weight 7 At the rear of the un...

Страница 21: ...ighthead tilt angle by operating the enable and tilt control toggle switches simultaneously 12 Adjust the angle lighthead rotation to desired angle by operating the enable and rotate control toggle sw...

Страница 22: ...ch light Stop C press to shut down wait for machine to complete shutdown sequence 2 Auto Start Stop Summary A press for each screen shown in Fig 1 to Fig 3 press and to select press or to confirm B 10...

Страница 23: ...lue will be saved into internal FLASH Date and Time Setting After controller powers up Press then select 3 Time Calibration Press again to the Date and Time Setting interface The first line is current...

Страница 24: ...ns engage and lock the outrigger arms 4 Fold up all jack winding levers and turn handles inward towards jack body as shown 5 Depress the emergency stop button Emergency Stop Button circled The machine...

Страница 25: ...hrough far enough to bear against the frame diagonals CRANING MACHINE Craning Procedure USE ONLY THE LIFTING POINT IF PROVIDED TO LIFT THE LIGHTING TOWER WITH A CRANE DO NOT LIFT THE ASSEMBLY BY THE M...

Страница 26: ...rt platform Wind down the four outrigger jack legs so that the feet just contact the transport bed Attach a ratchet type strap chain to the edge of the transport bed Thread the strap chain through the...

Страница 27: ...ed and stowed horizontally In both vertical and horizontal positions the plunger pin must be securely engaged in the allocated hole in the mounting bracket SAFETY CHAIN A safety chain is supplied to c...

Страница 28: ...re ground surface below jockey wheel is firm and will support drawbar weight Swing jockey bar down and extend 5 Follow steps 1 5 of connect trailer instructions in reverse order TOWING GUIDELEINES 1 B...

Страница 29: ...isplay no visible damage leaks or excessive wear in addition to any other criteria mentioned 5 Check that the brake fluid reservoir contains the correct volume and grade of brake fluid Check that the...

Страница 30: ...4 Disconnect the machine s battery and fit plastic terminal caps 5 Support and level the lighting tower on the four outrigger jacks legs with the tyres just clear of ground contact 6 Release the park...

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