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METRO-LED

SECTION ONE

OPERATION AND SAFETY MANUAL

CONTENTS

Page

•

General

1-1

•

Safety Precautions

1-3

•

Machine Specification

1-6

•

Isolux Diagrams

1-7

•

Machine Controls

1-8

•

Machine Operation

1-16

•

Lifting & Transporting

1-21

•

Towing Instructions

1-23

•

Machine Storage

1-26

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Содержание Metro-Led

Страница 1: ...METRO LED Model Lighting Tower Metro LED Operation and Safety Manual 1001206597 03 June 2019...

Страница 2: ...Fields SA 5107 Phone 08 8259 8777 JLG Industries NSW 358 Park Road Regents Park NSW 2143 Phone 02 8718 6300 JLG Industries Queensland 223 Fison Avenue West Eagle Farm QLD 009 Phone 07 3309 9111 JLG In...

Страница 3: ...d in this publication to familiarise the operating personnel with the correct and safe procedures necessary to operate this equipment Take time to read and become familiar with all four sections of th...

Страница 4: ...N AND SAFETY MANUAL CONTENTS Page General 1 1 Safety Precautions 1 3 Machine Specification 1 6 Isolux Diagrams 1 7 Machine Controls 1 8 Machine Operation 1 16 Lifting Transporting 1 21 Towing Instruct...

Страница 5: ...shed by a competent person and should be followed to ensure that the machine is safe to operate The user operator of the machine shall not accept operating responsibility until this manual has been re...

Страница 6: ...ICATES AN IMMINENTLY HAZARDOUS SITUATION IF NOT AVOIDED WILL RESULT IN SERIOUS INJURY OR DEATH INDICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED COULD RESULT IN SERIOUS INJURY OR DEATH INDICA...

Страница 7: ...ONE M A D ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGISED UNLESS KNOWN OTHERWISE 1 Maintain distance from electrical lines apparatus or any energized exposed or insulated parts according to the M...

Страница 8: ...ane Do NOT attempt to lift any object by using or modifying or altering the mast and or the lighting tower hydraulic system 7 There are moving parts in and around the engine and alternator area of the...

Страница 9: ...igger jacking legs can be wound up and down freely and that the jack feet are not bent or distorted b Confirm the telescopic mast moves smoothly when raised and lowered and wire ropes are free of fray...

Страница 10: ...COMPONENT SPECIFICATION Engine Kubota Z482 E2B SAE2 2 Cylinder water cooled normal aspirated Total Displacement 479 cm3 Alternator Sincro FB4 48 100 DC Frequency 4 pole 50 Hz Voltage 48 V DC Current...

Страница 11: ...ISOLUX DIAGRAMS Section 1 Page 1 7 1001206597 METRO LED...

Страница 12: ...e engine indicating operational status and fault conditions automatically shutting down the engine with true first up fault condition of an engine failure The LCD display indicates the fault type STOP...

Страница 13: ...ess the button again to reset the alarm and the indicator will turn off If alarm retriggers in mute status the controller will remove the mute status Strobe Light Beacon Switches the beacon light on o...

Страница 14: ...on is off 5 Lighthead rotate toggle switch Rotates lighthead 58 of the trailer centre line Note Switch centre position is off RELEASE EMERGENCY STOP BUTTON BEFORE OPERATING THE CONTROLLER OPTIONAL MET...

Страница 15: ...hen press MENU CONFIRM until the cursor disappears 12 Press the STOP button to return to the home screen 13 Press the DOWN ARROW to display a summary of the current machine settings 14 10 seconds befo...

Страница 16: ...low water level c high temperature d low fuel level 20 When the COUNTDOWN time has elapsed all tower lights will be switched off in sequence 21 The controller will allow the engine a 20 second cooling...

Страница 17: ...time can be viewed by pushing the DOWN arrow once METRO LED CONTROLLER POWER SAVE MODE If the controller remains inactive for more than ten 10 minutes the controller will switch to the power save mod...

Страница 18: ...MAINTENANCE BUNDING DRAINS ENGINE OIL DRAIN The Metro LED has three bund drains which are to be drained separately 1 An engine oil drain plug 2 An engine tray bund drain plug 3 A fuel tank bund drain...

Страница 19: ...E VEHICLE ENSURE THE PARKING BRAKE IS RELEASED AND THAT THE RATCHET BAR IS SWUNG CLEAR FAILURE TO DO THIS COULD CAUSE THE BRAKES TO LOCK ON DURING TOWING PARKING BRAKE CABLE OPERATED The tow ball coup...

Страница 20: ...weight of the unit 5 Repeat step 4 for the front outrigger arm located on the right hand side 6 Retract the jockey wheel until the outriggers support the entire trailer weight 7 At the rear of the un...

Страница 21: ...ighthead tilt angle by operating the enable and tilt control toggle switches simultaneously 12 Adjust the angle lighthead rotation to desired angle by operating the enable and rotate control toggle sw...

Страница 22: ...ch light Stop C press to shut down wait for machine to complete shutdown sequence 2 Auto Start Stop Summary A press for each screen shown in Fig 1 to Fig 3 press and to select press or to confirm B 10...

Страница 23: ...lue will be saved into internal FLASH Date and Time Setting After controller powers up Press then select 3 Time Calibration Press again to the Date and Time Setting interface The first line is current...

Страница 24: ...ns engage and lock the outrigger arms 4 Fold up all jack winding levers and turn handles inward towards jack body as shown 5 Depress the emergency stop button Emergency Stop Button circled The machine...

Страница 25: ...hrough far enough to bear against the frame diagonals CRANING MACHINE Craning Procedure USE ONLY THE LIFTING POINT IF PROVIDED TO LIFT THE LIGHTING TOWER WITH A CRANE DO NOT LIFT THE ASSEMBLY BY THE M...

Страница 26: ...rt platform Wind down the four outrigger jack legs so that the feet just contact the transport bed Attach a ratchet type strap chain to the edge of the transport bed Thread the strap chain through the...

Страница 27: ...ed and stowed horizontally In both vertical and horizontal positions the plunger pin must be securely engaged in the allocated hole in the mounting bracket SAFETY CHAIN A safety chain is supplied to c...

Страница 28: ...re ground surface below jockey wheel is firm and will support drawbar weight Swing jockey bar down and extend 5 Follow steps 1 5 of connect trailer instructions in reverse order TOWING GUIDELEINES 1 B...

Страница 29: ...isplay no visible damage leaks or excessive wear in addition to any other criteria mentioned 5 Check that the brake fluid reservoir contains the correct volume and grade of brake fluid Check that the...

Страница 30: ...4 Disconnect the machine s battery and fit plastic terminal caps 5 Support and level the lighting tower on the four outrigger jacks legs with the tyres just clear of ground contact 6 Release the park...

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