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Fumes and gases can be hazardous to your health. 

Welding produces fumes and gases. Breathing these 
fumes and gases can be hazardous to your health. 

1. 

Keep your head out of the fumes. Do not 
breathe the fumes. 

2. 

If inside, ventilate the area and/or use exhaust 
at the arc to remove welding fumes and gases. 

3. 

If ventilation is poor, use an approved air-
supplied respirator. 

4. 

Read the Material Safety Data Sheets (MSDS) 
and the manufacturer's instruction for metals, 
consumables, coatings, cleaners, and 
degreasers. 

5. 

Work in a confined space only if it is well 
ventilated, or while wearing an air-supplied 
respirator. Always have a trained watch person 
nearby. 

6. 

Do not weld in locations near degreasing, 
cleaning, or spraying operations. The heat and 
rays of the arc can react with vapors to form 
highly toxic and irritating gases. 

7. 

Do not weld on coated metals, such as 
galvanized, lead or cadmium plated steel, 
unless the coating is removed from the weld 
area, the area is well ventilated, and if 
necessary, while wearing an air-supplied 
respirator. The coatings and any metals 
containing these elements can give off toxic 
fumes if welded. 

E. 

Cylinders

 

Cylinders can explode if damaged.

 

Shielding gas cylinders contain gas under high pressure. 
If damaged, a cylinder can explode. Since gas cylinders 
are normally part of the welding process, be sure to 
treat them carefully. 

1. 

Protect compressed gas cylinders from 
excessive heat, mechanical shocks, slag, open 
flames, sparks, and arcs. 

2. 

Install cylinders in an upright position by 
securing to a stationary support or cylinder 
rack to prevent falling or tipping. 

3. 

Keep cylinders away from any welding or 
other electrical circuits. 

4. 

Never weld on a pressurized cylinder - 
explosion will result. 

5. 

Use only correct shielding gas cylinders, 
regulators, hoses and fittings designed for the 

specific application; maintain them and 
associated parts in good condition. 

6. 

Turn face away from valve outlet when 
opening cylinder valve. 

7. 

Keep protective cap in place over valve except 
when cylinder is in use or connected for use. 

8. 

Read and follow instructions on compressed 
gas cylinders, associated equipment, and CGA 
publication P-1 listed in Safety Standards. 

F. 

Welding

 

Welding can cause fire or explosion.

 

Welding on closed containers, such as tanks, drums, or 
pipes, can cause them to blow up. Sparks can fly off 
from the welding arc. The flying sparks, hot part, and 
hot equipment can cause fires and burns. Accidental 
contact of electrode to metal objects can cause sparks, 
explosion, overheating, or fire. Check and be sure the 
area is safe before doing any welding. 

1. 

Protect yourself and others from flying sparks 
and hot metal. 

2. 

Do not weld where flying sparks can strike 
flammable material. 

3. 

Remove all flammables within 35 ft (10.7 m) 
of the welding arc. If this is not possible, 
tightly cover them with approved covers. 

4. 

Be alert that welding sparks and hot materials 
from welding can easily go through small 
cracks and openings to adjacent areas. 

5. 

Watch for fire, and keep a fire extinguisher 
nearby. 

6. 

Do not weld on closed containers such as 
tanks, drums, or pipes, unless they are properly 
prepared according to AWSF4.1 (see safety 
Standards). 

7. 

Connect work cable to the work as close to the 
welding area as practical to prevent welding 
current traveling long, possibly unknown paths 
and causing electric shock and fire hazards. 

8. 

Wear oil-free protective garments such as 
leather gloves, heavy shirt, cuffless trousers, 
high shoes, and a cap. 

 

G. 

Moving Parts

 

Moving parts, such as fans, rotors, and belts can cut 
fingers and hands and catch loose clothing. 

1. 

Keep all doors, panels, covers, and guards 

Содержание 9700W

Страница 1: ...re installing Commissioning or operating this product Jetline Engineering 15 Goodyear Street Irvine CA 92618 Telephone 949 951 1515 Fax 949 951 9237 Web site www jetline com E mail sales jetline com O...

Страница 2: ...Blank page...

Страница 3: ...repair or replacement will be F O B factory at Irvine California and therefore no compensation for transportation costs of any kind will be allowed The warranty period begins on the date of sale to th...

Страница 4: ...uipment in peak condition and achieve maximum efficiency with your welding operation Please read these instructions carefully to become aware of every advantage Only experienced personnel familiar wit...

Страница 5: ...S 12 Section IV Weld Screen 13 Section V ESTOP Screen 14 Section VI Mechanical Installation 14 Section VII Electrical Installation 15 Section VIII Maintenance 23 Section IX Parts Lists 24 Section X PC...

Страница 6: ...onnected to ground terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet 6 When making input connections attach proper grounding conductor first double che...

Страница 7: ...plosion will result 5 Use only correct shielding gas cylinders regulators hoses and fittings designed for the specific application maintain them and associated parts in good condition 6 Turn face away...

Страница 8: ...r drape cables around the body 4 Keep welding power source and cables as far away as practical 5 Connect work clamp to part as close to the weld as possible About Pacemakers The above procedures are a...

Страница 9: ...s control will provide many years of dependable service The 9700W control includes a motor controller and can therefore be connected directly to the wire feed motor It is used for motors up to HP of t...

Страница 10: ...t weld applications The control is packaged in a conveniently sized enclosure with Amphenol connectors The enclosure has four mounting holes to permit it to be fastened to the face of a travel carriag...

Страница 11: ...r cord Standard 120 VAC 6 ft 1 8 m long Dimensions Weight 14 lbs 6 kg Height 8 200 mm Width 10 250 mm Depth 6 150 mm Connections Welding Power Supply Outputs 1 Analog 8 Digital Inputs 2 Analog 8 Digit...

Страница 12: ...again allows the dial to change values by 100 per click Using the down button will move the values back to 10 and pressing down again will move the values back to 1 Operator Mode consists of two main...

Страница 13: ...press will give jog speed A double press will give rapid speed When in the program portion of the menu a left arrow will save all the program parameters to the main menu WIRE SPEED The wire screen se...

Страница 14: ...aximum value is 10 0 RAMP TIME After the wire starts feeding this is the time the wire will ramp up from 0 0 to its programmed speed This is most likely used in hot wire applications when high wire sp...

Страница 15: ...ub menu RETRACT TIME This is the amount of time that the wire will retract at rapid speed when the wire stops CALIBRATION If the right button is pressed you will go into the Calibration Mode sub menu...

Страница 16: ...he external signal is send Also the Run will change to Dry Run in the run screens If Normal the system will run normally on the external start 3 AUX1 3 SCREENS To get out of the AUX1 3 sub menu all yo...

Страница 17: ...value is 0 0 Maximum value is 100 0 WIRING PULSING Wire Pulsing is either timed or synch For timed the high and low time period is determined by High and Low Time For synch the high speed is when the...

Страница 18: ...ammed wire feed speed as set in the Calibration menu If the line is highlighted that means that the speed can be changed by using the dial If the wire feed speed is changed the new speed will be used...

Страница 19: ...nt that you do not locate the 9700W too close to an obstruction on the left side which would block the full opening of the door Plates are provided on the rear of the enclosure with four mounting hole...

Страница 20: ...of voltage prior to shipment The unit ships with a standard 6 foot length cable for 115 120 VAC only input If it is necessary to change the input voltage this can be done as follows Make sure no power...

Страница 21: ...220 230VAC B Output Connections All output connections to and from the 9700W control use Amphenol connectors There are three Amphenol connectors the lower one is marked S1 the center one is S2 and the...

Страница 22: ...t background signal through these connections the wire can pulse with the arc Electrical You can connect a dry relay contact or an open collector signal Pin E is high Pin F is low Either one must hand...

Страница 23: ...OTE START INPUT Pins A B Function When this circuit is completed the 9700W control will start the programmed sequence The process will continue until this contact is removed Electrical You can connect...

Страница 24: ...to connect the 9700W control to the motor which it is controlling Jetline can provide standard connecting cables to be connected to the S3 connector on the 9700W control If you need to provide your ow...

Страница 25: ...le 9600S1 DX10 15 For Miller Change to 9700S1 MLR28 15 S2 Unused S3 9627 9700T to carriage drive motor Cable Included with carriage Wire Feeder Addition In addition to being interconnected with the we...

Страница 26: ...gth control These lockout signals are used to inhibit the movement of the arc length control actuator during pulse background and slope times This avoids the torch diving into the weld pool during the...

Страница 27: ...700T to 9629 9700W control Cable 9600S2 S2 3 Change 9700S2 S2 3 S3 9627 9700T to carriage drive motor Cable Included with carriage 9629 9700W S1 9629 9700W to arc length control Cable 9600S2 ALC 3 Cha...

Страница 28: ...rry out initial calibration for the above or for other reasons you should contact Jetline for technical support There is also a possibility that you could suffer a total loss of the preset calibration...

Страница 29: ...e interior of the control for possible loose connections and or components caused by vibration or knocks Check the interior of the control for signs of overheating of wires and or components Section I...

Страница 30: ...Cable Assembly Remote S3 1 7 C 1318 006 BL Power Cord 6 foot Right Angle 76803 1 8 AS 25 5 Power Supply RS 25 5 1 9 81F4550 RFI Filter 240D10 1 10 9700 110 Sub Panel 1 11 240D10 Solid State Relay SSR1...

Страница 31: ...anel 1 4 9700 10 Processor Board CPU Board 1 1 5 AYW400 Switch Operator 1 6 TWC01 Contact Normally Closed 1 1 7 9700 LCD Display 1 1 8 AML21EBA2AA Push button Switch Momentary 2 1 1 9 AML51 E10R Red C...

Страница 32: ...cts to the start and stop push buttons to initiate an end of weld sequence and the encoder to receive pulses to increment and decrement the screen display J12 Relay Connector Used for Pulse Lockout at...

Страница 33: ...600 11R Isolation Board Located inside enclosure near output amphenol connectors CONNECTORS J1 Power Supply Connector The main 5VDC is supplied on this connector If there is no 5VDC the relays and iso...

Страница 34: ...gnal levels on the headers J5 and J6 TP5 TP6 Tachometer Voltage This is the signal which is being received from the tachometer connected to the drive motor The voltage readings should match those at t...

Страница 35: ...clude electrical diagrams for the 9700T Microprocessor Controller 9700 W Control Schematic 9700 W Interconnection Diagram showing as a reference a complete system Your actual system might differ from...

Страница 36: ...Page 31...

Страница 37: ...Page 32...

Страница 38: ...error that will added or subtracted to correct the speed Adjustments are made every 20 msec Minimum value is 0 1 and Maximum value is 99 9 SENSING DELAY Sensing Dly is the amount of time after the dri...

Страница 39: ...it Minimum value is 0 000 and Maximum value is 100 000 LOW LIMIT Low Lmt is the lower limit of the wire feed speed Minimum value is 0 000 and Maximum value is 999 999 LOW OUT Low Out is the voltage th...

Страница 40: ...led by the panel In remote the speed is controlled by the voltage between the remote input pins REMOTE HI The voltage on the remote input pins that will cause the wire to go at the high speed Minimum...

Страница 41: ...er yes or no If no the output of the 9700 10 board is from 10 volts If Yes the output is 0 to 10 volts with a relay contact for reverse SWITCH INPUT Switch input is either yes or no If no the input vo...

Страница 42: ...and the right and left button to move to different characters To get out press the right button when at the far right character Password is always 5 characters BACKUP If the right arrow is pressed th...

Страница 43: ...ved to the main configuration permanent memory FORWARD JOG Fwd Jog is the percentage of the high speed that is moved when jogging forward Minimum value is 5 and Maximum value is 100 REVERSE JOG Rev Jo...

Страница 44: ...ow you will be able to enter the name for the AUX2 output This is the name that will be shown in the name menu and on the run screen The name is limited to 4 alpha numeric characters AUX3 NAME By pres...

Страница 45: ...either the left or right arrow key to get out FIRMWARE VERSION Shows the version number of the firmware in your unit SET DECIMAL POINTS Set DP is for the number of decimal points that can be displayed...

Страница 46: ...to the Auto Calibration sub menu 3 Choose a speed and time that you want to run the test for Make sure that you have enough room to feed wire for a reasonable length to measure It is best if the final...

Страница 47: ...t this is the actual distance that was moved during the test if it was programmed by time If the test was programmed using revolutions then it is the distance off from that number of revolutions If th...

Страница 48: ...changes to the input and output numbers During the calculations the display will show you CALC LOW low speed run or CALC HIGH high speed run Error conditions will need to be cleared with the stop butt...

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