background image

 16 

4.  Reinstall  drain  plug  (A)  and  fill  gearbox  with 

clean lubricant through hole (B). 

5.  Install and tighten filler cap (B). 

 

Figure 9-1 

9.2

  Belt replacement 

To replace the belt, remove cabinet panel and belt 
guard (see Figure 7-1). Rotate the pulleys using the 
belt, while gradually walking the belt off one pulley 
until it comes free. Use the reverse process to install 
the  new  belt,  making  sure  it  is  seated  completely 
onto  the  pulley  grooves.  Check  for  proper  tension 
(see sect. 7.1). 

9.3

  Work table parallel to cutterhead 

The work table is set parallel to the cutterhead by 
the manufacturer and no further adjustment should 
be  necessary.  If  your  machine  is  planing  a  taper, 

first  check  to  see  if  knives  or  knife  inserts  are 
set properly in the cutterhead

. Then check to see 

if main table is set parallel to cutterhead, using the 
following method. You will need feeler gauges, and 
a  dial  gauge  or  home-made  gauge  block  made  of 
hardwood.  This  gauge  block  can  be  made  by 
following the dimensions shown in Figure 8-5.  

1.  Disconnect machine from power source. 

2.  Place gauge block on main table directly under 

a  knife  edge.  Make  slight  contact  by  gently 
lowering head. 

3.  Move  gauge  block  to  opposite  end  of  table. 

Distance from table to knife edge should be the 
same at both ends. 

4.  If the gap difference is greater than 0.004” and 

less  than  0.016”,  perform  the  adjustment 
procedure  in 

sect. 9.3.1.

  If  the  gap  is  greater 

than 0.016”, use procedure in 

sect. 9.3.2

9.3.1

  Fine adjustment 

For gap difference 0.004 to 0.016 inches. 

1.  On the side of the table that needs correcting, 

locate the two socket head cap screws for each 
column  (Figure  9-2).  Loosen  both  screws  for 
each column on the side you wish to adjust. 

2.  Push down or pull up the head assembly in the 

desired direction. Hold the assembly in position 
and retighten the cap screws. 

3.  Check table-to-cutterhead parallelism again as 

described in the previous section, then repeat 
steps  1  through  3  if  needed  until  deviation  is 
less than 0.004”. 

 

Figure 9-2 

9.3.2

  Major adjustment 

For gap difference > 0.016 inches. 

1.  Remove cabinet panels. 

2.  Pivot outfeed table out of the way (or remove it 

if cast iron version). 

3.  Lower  head  until  there  is  enough  motor 

clearance  to  reach  under  and  adjust  the 
sprockets. 

4.  Remove bolt (P, Figure 9-3) and loosen bolt (R) 

which  will  allow  enough  movement  of  idler 
sprocket  assembly  (S)  to  release  tension  on 
chain. 

 

Figure 9-3 

5.  Remove  chain  from  the  particular  sprocket  on 

the corner of the base that you need to adjust. 

6.  Turn the sprocket by hand to bring that corner 

into  adjustment  with  the  other  three  corners. 
NOTE: Turning sprocket clockwise will increase 
the distance between the working table and the 

Содержание JWP-15B

Страница 1: ...s Manual 15 inch Planer Models JWP 15B JWP 15BHH JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 722150 Ph 800 274 6848 Edition 1 01 2019 www jettools com Copyright 2019 JET JWP 15BHH JWP 15B This pdf document is bookmarked ...

Страница 2: ...ine before turning it on 14 Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately after completion of maintenance 15 Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its...

Страница 3: ...r injury and or possible machine damage This means that if precautions are not heeded it may result in serious or possibly even fatal injury WARNING This product can expose you to chemicals including titanium dioxide which is known to the State of California to cause cancer and lead which is known to the State of California to cause cancer and birth defects or other reproductive harm For more info...

Страница 4: ...d control 15 9 0 Maintenance 15 9 1 General maintenance 15 9 2 Lubrication 15 9 2 Belt replacement 16 9 3 Work table parallel to cutterhead 16 9 4 Lubrication points 17 10 0 Troubleshooting JWP 15B 15BHH 18 10 1 Performance problems 18 10 2 Mechanical and electrical problems 19 11 0 Replacement Parts 20 11 1 1 Head Assembly Exploded View 21 11 1 2 Head Assembly Parts List 22 11 2 1 Column Assembly...

Страница 5: ...on if used in accordance with the instructions set forth in this document If there are questions or comments please contact your local supplier or JET JET can also be reached at our web site www jettools com Retain this manual for future reference If the machine transfers ownership the manual should accompany it Read and understand the entire contents of this manual before attempting assembly or o...

Страница 6: ...um cutting depth 3 16 in 4 7 mm Maximum full width depth of cut 1 8 in 3 1 mm Minimum workpiece length 21 1 2 in 540 mm Head movement per one revolution of handwheel 4 mm Feed rate 16 and 20 FPM Gearbox oil capacity 420 mL Cutterhead and feed rollers Number of cutterhead rows 3 4 Knife type Straight 4 sided knife inserts Number of knives 3 48 Cutterhead speed 5200 RPM Cutterhead diameter 2 6 in 68...

Страница 7: ...workplace conditions vary this information is intended to allow the user to make a better estimation of the hazards and risks involved only L length W width H height FPM feet per minute CFM cubic feet per minute n a not applicable The specifications in this manual were current at time of publication but because of our policy of continuous improvement JET reserves the right to change specifications...

Страница 8: ...ard not shown Included with model 15B only 2 Steel extension tables not shown 1 Hex wrench 6mm D 1 Knife gauge E 1 Hardware package p n JWP15B HP 1 Socket hd cap screw M5x12 HP1 1 Lock washer M5 HP2 11 Socket hd button screws M6x12 HP3 8 Socket hd cap screws M8x16 HP4 Included with model 15BHH only 2 Cast iron extension tables not shown 2 Star point screwdrivers F 5 Knife inserts G 10 Knife insert...

Страница 9: ...th steel tables The JWP 15BHH is shipped with cast iron tables JWP 15B only 1 Mount the steel extensions to the main table using the screws provided HP4 Figure 8 9 The bottom screw is used as a stop The extension table pivots on the top screw 2 The extension tables must be leveled with the main table A straight steel bar is ideal for this but a carefully jointed board may also be used Place the st...

Страница 10: ...ive terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Failure to comply may cause serious or fatal injury Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord imme...

Страница 11: ...t machine from power source 2 Remove dust hood and top cover 3 Insert the provided Torx driver C Figure 5 1 into hole through belt guard B Figure 7 2 Use this to rotate the cutterhead during the procedure CAUTION Always remove hex wrench before starting planer 4 Loosen the five gib screws C Figure 7 2 with a 12mm wrench 5 Use the magnetic inserts in the Torx drive handle to lift the knife out of t...

Страница 12: ... dust hood and top cover 3 Insert provided Torx driver into hole through belt guard see B Figure 7 2 Use this to rotate the cutterhead during the procedure CAUTION Always remove hex wrench before starting planer 4 Before installing each screw lightly coat the screw threads with machine oil and wipe off any excess 5 Position knife insert and move it back and forth to verify there are no burrs or di...

Страница 13: ... 8 4 8 5 Anti kickback fingers The anti kickback fingers A Figure 8 4 are an important safety feature as they help prevent kickback of stock They operate by gravity and should be inspected frequently to make sure they are free of gum and pitch so that they move independently and operate correctly 8 6 Feed rollers spring tension The infeed roller B Figure 8 4 and outfeed roller E Figure 8 4 feed th...

Страница 14: ...h cutterhead D 5 Using a 0 032 0 81mm feeler gauge G Figure 8 7 placed on top of the gauge block lower head until knife just contacts feeler gauge when knife is at its lowest point Do not move head any farther until outfeed roller is adjusted 6 Remove the feeler gauge and move the gauge block under one end of the outfeed roller as shown in Figure 8 8 The bottom of the outfeed roller should just to...

Страница 15: ...9 1 General maintenance Periodic or regular inspections are required to ensure that the machine is in proper adjustment that all screws are tight that belt is in good condition that dust has not accumulated in the electrical enclosures and that there are no worn or loose electrical connections Buildup of sawdust and other debris can cause your machine to plane inaccurately Periodic cleaning is not...

Страница 16: ...e should be the same at both ends 4 If the gap difference is greater than 0 004 and less than 0 016 perform the adjustment procedure in sect 9 3 1 If the gap is greater than 0 016 use procedure in sect 9 3 2 9 3 1 Fine adjustment For gap difference 0 004 to 0 016 inches 1 On the side of the table that needs correcting locate the two socket head cap screws for each column Figure 9 2 Loosen both scr...

Страница 17: ...m Action Suitable Types of Lubricant Reference Drive chain Monthly General purpose grease Figure 9 1 Gear box Drain and refill every 2 500 hours Standard gear oil 70 90 weight Figure 9 1 Lead screw x4 Once every 3 months General purpose grease 3 Figure 9 4 Column x4 Clean and lubricate weekly Light coat of SAE 30 oil 4 Figure 9 4 Table chain Every 4 to 6 months Grease or good quality bicycle chain...

Страница 18: ...ing against the grain Cut along the grain where possible Dull knives or knife inserts 15B Sharpen or replace knives 15BHH Rotate or replace inserts Rough raised grain Dull knives or knife inserts 15B Sharpen or replace knives 15BHH Rotate or replace inserts Too heavy a cut Adjust proper depth of cut Planing wood with high moisture content Remove moisture by drying or use different stock Rounded gl...

Страница 19: ...ilt into the motor starter it takes time for the machine to cool down before restart Allow unit to adequately cool then press reset button Planer frequently trips One cause of overloading trips which is not electrical in nature is too heavy a cut The solution is to take a lighter cut If too deep a cut is not the problem check for other electrical items dust collectors lights heaters etc being used...

Страница 20: ...ic motor is suspect you have two options Have a qualified electrician test the motor for function or remove the motor and take it to a qualified electric motor repair shop and have it tested Miswiring of the unit Check to confirm all electrical connections are correct and properly tight Make any needed corrections On off switch failure If the on off switch is suspect you have two options Have a qu...

Страница 21: ...21 11 1 1 Head Assembly Exploded View ...

Страница 22: ...22 Socket Head Button Screw M6 1 0Px12 15 24 TS 1503051 Socket Head Cap Screw M6 1 0Px20 8 25 TS 1482031 Hex Cap Screw M6 1 0Px16 1 26 TS 1503061 Socket Head Cap Screw M6 1 0Px25 2 27 TS 1550041 Flat Washer M6 6 28 TS 1523081 Set Screw M6 1 0Px30 1 29 TS 1541021 Nylon Lock Hex Nut M6 1 0P 1 33 TS 1503041 Socket Head Cap Screw M6 1 0Px16 4 34 BB 6204VV Ball Bearing 6204 VV 1 35 JWP15B 135 Straight ...

Страница 23: ...23 11 2 1 Column Assembly Exploded View ...

Страница 24: ...achine Screw M3 0 5Px4 2 14 JPS10TS SHA Handwheel Assembly 1 JPS10TS 168 Handwheel not shown 1 JWTS10 146 Handle not Shown 1 JWTS10 145 Handle Cap not shown 1 JWTS10 147 Shaft not shown 1 F011903 Wave Washer not shown WW 8 1 15 TS 1502031 Socket Head Cap Screw M5 0 8Px12 1 16 TS 1525021 Set Screw M10 1 5Px12 8 17 JWP15H 203 Column Driven 3 18 JWP15H 205 Lead Screw Driven 3 19 JWP16OS 129 Cap 3 20 ...

Страница 25: ...303 Square Head Screw 15 4 JWP15B 304 Knife Gib 3 5 JWP15B 305 Adjust Screw M5 0 8Px12 6 6 JWP15B 306 Knife Gauge Straight Knife Cutterhead 1 JWP15BHH CA Helical Cutterhead Assembly 7 thru 9 15 1 7 JWP208HH 111 Knife Insert Screw 10 32NFx1 2 48 8 1791212 Knife Insert sold in set of 10 15x15x2 5t 9 JWP15BHH 309 Helical Cutterhead 1 10 JJ6HH 113 Star Point Screwdriver not shown for helical cutterhea...

Страница 26: ...26 11 4 1 Gear Box Assembly Exploded View ...

Страница 27: ... 1 19 6284843 Oil Seal TC28 40 8 1 20 BB 6201VV Ball Bearing 6201 VV 5 21 JWP15B 421 Shaft 1 22 JWP15B 422 Gear 52T 1 23 6292768 Key Dbl Rd Hd 5x5x12 mm 1 24 JWP15H 314 Shaft 1 25 JWP15H 312 Gear 1 26 JWP15H 313 Key 5x5x10 mm 1 27 JWP15H 323 Shaft 1 28 JWP15H 317 Gear Assembly 1 29 JWP15H 320 Key Dbl Rd Hd 6x6x40 mm 1 30 JWP15H 322 Spring 1 31 SB 6MM Steel Ball Φ 6mm 1 32 OS 25476 Oil Seal SC25 47...

Страница 28: ...28 11 5 1 Cabinet Assembly Exploded View ...

Страница 29: ... Leveler Pad 4 17 TS 1540061 Hex Nut M8 1 25P 4 18 JWP15B 518 Cable Protector NB 2430 1 19 JWP15B 519 Door 2 20 TS 2246122 Socket Head Button Screw M6 1 0Px12 10 21 JWP15B 707 Strain Relief SB7R 3 2 22 JWP15B 522 Motor includes 25 3HP 230V 60HZ 1 JWP15B SC Start Capacitor 300MFD 125VAC 1 JWP15B RC Run Capacitor 60 F 250VAC 1 23 5509069 Key Dbl Rd Hd 6x6x18mm 1 24 JWP15B 524 Motor Pulley 1 25 LM000...

Страница 30: ... Support 4 3 JWP15B 603 Torx Head Screw M6 1 0Px12 8 5 JWP15B 605 Main Table 1 6 TS 1504031 Socket Head Cap Screw M8 1 25Px16 8 TS 152707 Allen Wrench not shown 6mm 1 11 6 3 Extension Table Cast Iron Parts List Index No Part No Description Size Qty JWP15BHH CETA Cast Iron Extension Table Assembly 7 thru 9 7 JWP15BHH 607 Cast Iron Extension Table 2 8 TS 1524051 Set Screw M8 1 25Px20 6 9 TS 1490041 ...

Страница 31: ... 703 Machine Screw M4 1 41Px10 10 4 TS 2284082 Phillips Pan Hd Machine Screw M4 0 7Px8 2 5 JWP15B 705 Switch Box 1 6 JWP15B 706 Contactor 1 7 JWP15B 707 Strain Relief SB7R 3 3 8 TS 1532032 Phillips Pan Hd Machine Screw M4 0 7Px10 2 9 JWP15B 709 Grounding Plate 1 10 F001995 Ext Tooth Lock Washer 8 M4 2 11 JWP15B 711 Power Cable 14AWG 3C 3100mm 1 12 JWP15B 712 Motor Cable 14AWG 3C 850mm 1 13 JWP15B ...

Страница 32: ...32 12 0 Electrical Connections for JWP 15B 15BHH ...

Страница 33: ...itional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How State Law App...

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Страница 36: ...36 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com ...

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