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 10 

 

Read  and  understand  the 

entire contents of this manual before attempting 
set-up  or  operation.  Failure  to  comply  may 
cause serious injury. 

6.0

  Set-up and assembly 

Open  shipping  container  and  check  for  shipping 
damage.  Report  any  damage  immediately  to  your 
distributor and shipping agent. Do not discard any 
shipping material until the Turret Mill is assembled 
and running properly.  

Compare  the  contents  of  your  container  with  the 
following parts list to make sure all parts are intact. 
Missing  parts,  if  any,  should  be  reported  to  your 
distributor. Read the instruction manual thoroughly 
for assembly, maintenance and safety instructions. 

If  your  mill  is  supplied  with  an  optional  Table 
Powerfeed  and/or  DRO,  be  sure  to  consult  the 
separate  instruction  materials  that  accompany 
them. 

6.1

  Contents of shipping container 

Note: Some parts may be pre-installed on the mill. 

 

Figure 1:  contents 

1  Turret Mill (not shown) 
1  Chip tray (not shown) 
1  Flat Way Cover  
1  Pleated Way Cover 
1  Draw Bar 
3  Table Adjustment Handles 
1  Tool Box, containing: 

4  Leveling pads 
1  Hex Key Set (1.5-10mm) * 

1  17/19mm Box Wrench * 
1  Cross Point Screw Driver #2 * 
1  Flat Blade Screw Driver #2 * 
1  Oil Can * 
1  Elevating Crank Handle 
1  Handwheel 
1  Coarse Feed Handle 
1  Lifting ring 
1  Electric box key 
1  Operator’s Manual  
1  Product Registration Card 

*    parts  with  asterisk  are  also  included  in  tool  box 
service kit JTM949EVS-TB or JTM1050EVS2-TB. 

6.2

  Preparing the mill for service 

1.  Remove any crating which may be covering the 

machine on the pallet. 

2.  Remove  accessory  items  from  the  pallet  or 

machine table. Compare items with 

section 6.1

3.  Install provided lifting ring into tapped hole atop 

ram.  (

Note

:  If  your  mill  came  with  a  top-

mounted DRO, remove DRO from hole to install 
lifting  ring.  Reinstall  DRO  after  machine  has 
been  positioned.)  Check  lifting  ring  to 

be 

certain it is tight.

 

4.  Check the tightness of the lock handles on the 

ram  (see  Figure  21)  to  be 

certain  the  ram  is 

locked tight.

 

5.  Remove the nuts and/or bolts, which secure the 

machine to the pallet. 

6.  Center  an  overhead  crane  or  other  suitable 

overhead  lifting  device  and  sling  arrangement 
over the lifting ring. 

Note:

 This machine weighs over 2200 pounds 

–  Be  certain  lifting  arrangement  is  new  or  in 
excellent condition and has a safety factor that 
will  account  for  age,  difficulties  in  lifting,  etc. 
When lifting using the ring, the machine will tip 
forward.  If  you  wish,  you  can  minimize  this 
tipping  by  rigging  a  support sling  over  front  of 
machine. Be careful when doing this, to prevent 
sling from damaging any components on front 
of machine. Be sure to steady mill to prevent it 
from spinning. 

7.  Lift machine off pallet no higher than necessary 

to clear the hold-down hardware, then pull the 
pallet out of the way. Do NOT get hands or feet 
underneath machine when removing pallet! 

8.  Put machine base over the hold-down system 

where the machine will be spotted. Anchor bolts 
of sufficient size and length must be fastened to 
the  floor  according  to  footprint  of  mill.  See 
Figure 1. 

Note:

  The  accompanying  diagrams  show  you 

the maximum dimensions of the machines with 
the table, ram, etc., fully extended in all possible 
directions.  

Содержание JTM-949EVS4

Страница 1: ...d Turret Mill Models JTM 949EVS 230 JTM 949EVS4 JTM 1050EVS2 JTM 1050EVS4 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 690501 Ph 800 274 6848 Revision G 10 2019 www jettools com Copyrig...

Страница 2: ...ional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Loca...

Страница 3: ...16 9 17 Draw bar operation changing tooling 17 9 18 Clamping workpiece to table 17 10 0 Adjustments 17 10 1 Mill head left right adjustment 17 10 2 Mill head fore aft adjustment 18 10 3 Positioning ra...

Страница 4: ...Parts List 42 13 10 2 JTM 949EVS JTM 1050EVS Work Lamp Parts List 42 13 11 1 JTM 949EVS JTM 1050EVS Spindle Guard Assembly Exploded View 43 13 11 2 JTM 949EVS JTM 1050EVS Spindle Guard Assembly Parts...

Страница 5: ...ace the guards immediately after completion of maintenance 14 Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that...

Страница 6: ...ww jettools com Retain this manual for future reference If the machine transfers ownership the manual should accompany it Read and understand the entire contents of this manual before attempting assem...

Страница 7: ...681 mm Spindle center to column Minimum distance 5 2 in 132 mm 5 9 in 150 mm Collet capacity 1 8 to 7 8 in Ram travel maximum 8 1 8 in 206 mm 17 3 8 in 440 mm Table and Knee Table size 9 x 49 in 229...

Страница 8: ...ut because of our policy of continuous improvement JET reserves the right to change specifications at any time and without prior notice without incurring obligations 5 1 Machine dimensions JTM 949EVS...

Страница 9: ...9 5 2 Overview and terminology JTM 949EVS and JTM 1050EVS series Figure 2 Overview JTM 949EVS 230 shown...

Страница 10: ...ering the machine on the pallet 2 Remove accessory items from the pallet or machine table Compare items with section 6 1 3 Install provided lifting ring into tapped hole atop ram Note If your mill cam...

Страница 11: ...e any rust proofing from the drawbar and its spacer and put drawbar with spacer installed into spindle center through top of machine 17 Slide the fine feed handwheel over the handwheel hub and push it...

Страница 12: ...4 A RPM digital readout B Motor direction switch Has two positions FWD forward and REV reverse Setting the switch to FWD will provide clockwise spindle rotation Use FWD for normal right hand tooling F...

Страница 13: ...13 9 3 Control positions for milling and drilling operations Table 3...

Страница 14: ...ear whenever power feed is not required This avoids unnecessary wear on worm gear Do not move Quill Power Feed Lever unless motor is at a complete stop When changing lever position do it gently If gea...

Страница 15: ...ge easily move fine feed handwheel A Figure 10 back and forth to aid engagement If spindle is rotating clockwise in is downfeed out is upfeed If spindle rotation is counterclockwise out is downfeed in...

Страница 16: ...e J advance the quill to the point where the feed should stop 3 Engage the Feed Trip Cam Lever D by pulling away from head assembly 4 Adjust Micrometer Adjusting Nut H against Quill Stop G 5 Continue...

Страница 17: ...ead to the ram adapter refer to Figure 16 1 4 turn should be sufficient to allow head to move NOTE For angles greater than 10 degrees use your free hand to support the mill head taking some weight off...

Страница 18: ...and Press upward on spindle when changing the angle c Turn ram adapter worm nut B Figure 21 to tilt head forward and backward Use scale on ram adapter to locate desired angle 2 Returning to upright po...

Страница 19: ...cover and wiper to expose gib adjustment screw Tighten screw until a slight drag is felt when turning knee crank 10 4 2 Saddle gib adjustment The saddle gib adjustment screw is on left front of saddle...

Страница 20: ...the two nut locking screws 5 Turn nut slightly to tighten it against opposing nut 6 Tighten the two nut locking screws 7 Using the cross feed crank move table to middle position 8 Set up a dial indica...

Страница 21: ...Oil 2 or equivalent Check oil daily add if required C Knee leadscrew grease nipple Mobilith AW2 or equivalent Service once each week D Back gear grease nipple Mobilith AW1 or equivalent Service weekly...

Страница 22: ...m hole 1000 1500 10mm hole 500 800 13mm 300 500 20mm 150 300 Table 6 13 0 Replacement parts Replacement parts are listed on the following pages To order parts or reach our service department call 1 80...

Страница 23: ...23 13 1 1 JTM 949EVS JTM 1050EVS Upper Head Assembly Exploded View...

Страница 24: ...ng 6908ZZ 2 28 JTM949EVS A28 Gear Bearing Spacer Large 1 28A JTM949EVS A28A Gear Bearing Spacer Assembly 28 29 29 JTM949EVS A29 Gear Bearing Spacer Small 1 30 JTM949EVS A30 Washer 1 31 JTM949EVS A31 B...

Страница 25: ...JTM949EVS A82 2 Motor Fan Cover not shown 1 JTM949EVS A82 3 Junction Box Cover not shown 1 83 BB 6009ZZ Ball Bearing 6009ZZ 1 84 JTM949EVS A84 Upper Cover 1 85 TS 1503041 Hex Socket Cap Screw M6x16 3...

Страница 26: ...26 13 2 1 JTM 949EVS JTM 1050EVS Lower Head Assembly Exploded View...

Страница 27: ...B25 Indicator Rod 1 26 JTM949EVS B26 Indicator Rod Screw 1 27 JTM949EVS B27 Upper Bushing 1 28 JTM949EVS B28 Cluster Gear 1 29 KF2R4445 Key 4x4x45 1 31 JTM949EVS B31 Bevel Gear Shaft 1 32 STW16 Retain...

Страница 28: ...W10 1 99 JTM949EVS B99 Clutch Arm Cover 1 100 TS 1523051 Socket Set Screw M6x16 1 101 TS 2311061 Hex Nut M6 1 102 5625391 Spring Pin 5x16 1 103 JTM949EVS B103 Cam Rod 1 104 JTM949EVS B104 Trip Handle...

Страница 29: ...JTM949EVS B146 Trip Lever Pin 1 147 KF2R5525 Key 5x5x25 1 148 JTM949EVS B148 Quill Lock Sleeve 1 148 1 JTM949EVS B148 1 Spring 1 149 JTM949EVS B149 Lock Handle 1 150 TS 1533032 Pan Head Screw M5x10 2...

Страница 30: ...30 13 3 1 JTM 949EVS Base Machine Exploded View...

Страница 31: ...able Inch 9 x49 1 30 JTM949EVS C30 Nut 2 31 JTM949EVS C31 Bushing 2 32 TS 1505041 Hex Socket Cap Screw M10x30L 3 33 TS 1505021 Hex Socket Cap Screw M10x20L 2 34 JTM949EVS C34 Gib Adjusting Screw M8x37...

Страница 32: ...ocket Set Screw M6x8L 2 80 RN2L6 Rivet 2x6L 12 81 JTM949EVS C81 Turret Scale 1 82 JTM949EVS C82 T Rubber 16x32mm 6 83 TS 2246122 Socket Head Button Screw M6x12L 6 84 JTM949EVS C84 Side Cover 1 85 SH P...

Страница 33: ...33 13 4 1 JTM 1050EVS Base Machine Exploded View...

Страница 34: ...3021 Socket Set Screw M6x8L 1 28 KF2R5549 Key 5x5x49L 1 29 JTM1050EVS2 C29 Lifting Ring M30 1 JTM1050EVS2 C29A Lifting Ring serial no 1603010 and higher M20 1 30 JTM1050EVS2 30 Ram 1 30 1 JTM1050EVS2...

Страница 35: ...91 JTM1050EVS2 91 Locker Screw 2 92 TS 1524011 Socket Set Screw M8x8L 2 93 JTM949EVS C81 Turret Scale 1 94 JTM949EVS C27 Spider 1 95 JTM949EVS C28 Column 1 96 TS 1503031 Socket Head Button Screw M6x1...

Страница 36: ...36 13 5 1 JTM 949EVS Table Assembly Exploded View...

Страница 37: ...6 12 TS 1505011 Hex Socket Cap Screw M10x16 16 13 KF2R3325 Key 3x3x25 3 14 JTM949EVS D14 Longitudinal Feed Screw 32 x 5 TPI 1505 1 15 TS 1503041 Hex Socket Cap Screw M6x16 10 16 TS 1550041 Flat Washer...

Страница 38: ...38 13 6 1 JTM 1050EVS Table Assembly Exploded View...

Страница 39: ...5x30 6 12 TS 1505031 Hex Socket Cap Screw M10x25 16 13 KF2R3325 Key 3x3x25 3 14 JTM1050EVS2 D14 Longitudinal Feed Screw 32 x 5 TPI 1 15 TS 1503041 Hex Socket Cap Screw M6x16 10 16 TS 1550041 Flat Was...

Страница 40: ...1540031 Hex Nut M5 4 11 TS 1550031 Flat Washer 5 4 12 JTM949EVS E12 Handle 1 13 TS 2245162 Socket Head Button Screw M5x16 4 14 JTM949EVS E14 Support Rod Unit includes 14 1 14 2 17 18 23 1 14 1 JTM1254...

Страница 41: ...4 F08 Inverter VFD022B43B 1 9 JTM949EVS F09 Fuse Base 6 JTM949EVS F20A Fuse TC 25A 3 JTM949EVS4 F12A Fuse TC 12A 3 JTM949EVS F2A Fuse 220V 2A 1 JTM949EVS F5A Fuse 110V 5A 1 JTM949EVS F5A Fuse 24V 5A 1...

Страница 42: ...4 Block 1 5 JTM949EVS G05 Hose Fitting PT 3 8 x 1 2 1 6 JTM949EVS G06 Hose 1 2 1 7 JTM949EVS G07 Hose Fitting PT 3 8 x 1 2 90 1 8 JTM949EVS G08 Hose Clamp 5 6 11 20 2 9 JTM949EVS G09 Coolant Pump 1 8H...

Страница 43: ...1 TS 1502101 Hex Socket Cap Screw M5x45 2 2 JTM949EVS H02 Support Plate 1 3 TS 2245102 Socket Head Button Screw M5x10 2 4 JTM949EVS H04 Bushing Bracket Re JTM949EVS H04A 1 JTM949EVS H04A Bushing Brac...

Страница 44: ...180min 1 2 TS 1503061 Hex Socket Cap Screw M6x25L 2 3 JTM949EVS J03 Flexible Steel Tube 4 1 4 JTM949EVS J04 Elbow Adaptor 4 3 5 JTM949EVS J05 Oil Distributor 4 4 holes 2 6 JTM949EVS J06 Flexible Stee...

Страница 45: ...TS 1503061 Hex Socket Cap Screw M6x25L 2 3 JTM949EVS J03 Flexible Steel Tube 4 1 4 JTM949EVS J04 Elbow Adaptor 4 3 5 JTM949EVS J05 Oil Distributor 4 4 holes 2 6 JTM949EVS J06 Flexible Steel Tube 1 7...

Страница 46: ...46 14 0 Electrical Connections 14 1 JTM 949EVS 230 and JTM 1050EVS2 230V ONLY...

Страница 47: ...47 14 1 JTM 949EVS4 and JTM 1050EVS4 460V ONLY...

Страница 48: ...48 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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