background image

 11 

When spotting the machine be certain to leave 
room not only for the machine itself, but also for 
operator  clearance  and  clearance  for  workers 
servicing the machine, and any unusual sizes of 
workpieces that might extend off the machine’s 
table. 

9.  When the machine is over its anchors, level the 

machine  using  shims  under  the  corners 
needing  them.  The  machinist’s  level  used  for 
leveling  should  be  placed  on  the  table.  The 
table is the reference surface for both side-to-
side  and  fore-and-aft  leveling.  Be  certain  you 
get it level in BOTH directions. 

 

Mill must be supported equally 

under  all  four  corners.  Failure  to  comply  may 
cause the column to twist and put a bind in the 
table ways.

 

10.  When  machine  is  level,  secure  base  to  the 

anchor system. 

IMPORTANT:

  Before  attempting  to  raise  mill 

head,  refer  to 

section 10.1

  for  procedures  to 

safely raise and set up the mill head. 

11.  Loosen the four hex head nuts (see A, Figure 

18) about 1/4 turn each (counterclockwise), just 
enough to allow rotation of head. 

12.  While assisting the worm mechanism by putting 

upward pressure on the motor by hand, use the 
supplied  wrench  to  turn  worm  nut  and  raise 
head to upright position. 

13.  Tighten the head bolts slightly — not torqued — 

just snug. 

14.  Using mineral spirits or other cleaning solvent, 

clean all of the rust proofing from where it may 
have  been  applied.  This  is  important;  moving 
the  table  or  any  other  components  before 
removing  the  rust  proofing  will  only  put  rust 
proofing where you don’t want it. 

Some of the following steps may have already been 
performed  on  the  machine.  If  so,  ignore  the 
instructions  related  to  those  particular  steps. 
Otherwise, perform them in the order listed. Refer to 
Figure 3 to help locate items. 

15.  Install  the  table  longitudinal  and  cross-feed 

cranks on their respective shafts using the nuts 
on the shafts to secure the cranks. 

16.  Remove any rust proofing from the drawbar and 

its  spacer,  and  put  drawbar  with  spacer 
installed  into  spindle  center  through  top  of 
machine. 

17.  Slide  the  fine  feed  handwheel  over  the 

handwheel hub and push it back until its roll pin 
engages the  hole in the hub and the  wheel is 
flush with the hub surface. 

18.  Put  the  coarse  feed  handle  on  the  feed  shaft 

and tap it lightly until its roll pin engages a hole 
in the hub and it is flush against the hub surface. 

19.  Unwrap and clean the knee crank and install it 

on its shaft. 

20.  Install the rubber way covers at front and behind 

the table.  

7.0

  Electrical connections 

 

All electrical connections must 

be  made  by  a  qualified  electrician!  Failure  to 
comply may cause serious injury! 

7.1

  General electrical cautions 

This machine must be grounded in accordance with 
the  National  Electrical  Code  and  local  codes  and 
ordinances. This work should be done by a qualified 
electrician.  The  machine  must  be  grounded  to 
protect the user from electrical shock. 

7.2

  Wire sizes 

 

For circuits which are far away 

from  the  electrical  service  box,  the  wire  size 
must  be  increased  in  order  to  deliver  ample 
voltage to the motor.  

To  minimize  power  losses  and  to  prevent  motor 
overheating and burnout, the use of wire sizes for 
branch  circuits  or  electrical  extension  cords 
according to the following table is recommended: 

 

Conductor 
Length 

AWG Number 

230 Volt Lines 

0 – 50 Ft. 

No. 14 

50 – 100 Ft. 

No. 14 

Over 100 Ft. 

No. 12 

Table 2 

Confirm  that  power  at  the  site  matches  power 
requirements  of  the  mill  before  connecting  to  the 
power source. 

The  JTM-949EVS/230  and  JTM-1050EVS2  have 
been  pre-wired  for 

230  volt  operation  only

.  The 

JTM-949EVS4 and JTM-1050EVS4 have been pre-
wired for 

460 volt operation only

Before connecting to power source, make sure that 
switch is in OFF position. 

The mill must be properly grounded. 

Check for proper spindle rotation 

in the high-speed 

range

.  The  spindle  should  rotate  clockwise  when 

viewed  from  top  of  machine.  If  spindle  rotates 
counter-clockwise,  disconnect  from  power  and 
switch two of the three power leads. 

Содержание JTM-949EVS4

Страница 1: ...d Turret Mill Models JTM 949EVS 230 JTM 949EVS4 JTM 1050EVS2 JTM 1050EVS4 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 690501 Ph 800 274 6848 Revision G 10 2019 www jettools com Copyrig...

Страница 2: ...ional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Loca...

Страница 3: ...16 9 17 Draw bar operation changing tooling 17 9 18 Clamping workpiece to table 17 10 0 Adjustments 17 10 1 Mill head left right adjustment 17 10 2 Mill head fore aft adjustment 18 10 3 Positioning ra...

Страница 4: ...Parts List 42 13 10 2 JTM 949EVS JTM 1050EVS Work Lamp Parts List 42 13 11 1 JTM 949EVS JTM 1050EVS Spindle Guard Assembly Exploded View 43 13 11 2 JTM 949EVS JTM 1050EVS Spindle Guard Assembly Parts...

Страница 5: ...ace the guards immediately after completion of maintenance 14 Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that...

Страница 6: ...ww jettools com Retain this manual for future reference If the machine transfers ownership the manual should accompany it Read and understand the entire contents of this manual before attempting assem...

Страница 7: ...681 mm Spindle center to column Minimum distance 5 2 in 132 mm 5 9 in 150 mm Collet capacity 1 8 to 7 8 in Ram travel maximum 8 1 8 in 206 mm 17 3 8 in 440 mm Table and Knee Table size 9 x 49 in 229...

Страница 8: ...ut because of our policy of continuous improvement JET reserves the right to change specifications at any time and without prior notice without incurring obligations 5 1 Machine dimensions JTM 949EVS...

Страница 9: ...9 5 2 Overview and terminology JTM 949EVS and JTM 1050EVS series Figure 2 Overview JTM 949EVS 230 shown...

Страница 10: ...ering the machine on the pallet 2 Remove accessory items from the pallet or machine table Compare items with section 6 1 3 Install provided lifting ring into tapped hole atop ram Note If your mill cam...

Страница 11: ...e any rust proofing from the drawbar and its spacer and put drawbar with spacer installed into spindle center through top of machine 17 Slide the fine feed handwheel over the handwheel hub and push it...

Страница 12: ...4 A RPM digital readout B Motor direction switch Has two positions FWD forward and REV reverse Setting the switch to FWD will provide clockwise spindle rotation Use FWD for normal right hand tooling F...

Страница 13: ...13 9 3 Control positions for milling and drilling operations Table 3...

Страница 14: ...ear whenever power feed is not required This avoids unnecessary wear on worm gear Do not move Quill Power Feed Lever unless motor is at a complete stop When changing lever position do it gently If gea...

Страница 15: ...ge easily move fine feed handwheel A Figure 10 back and forth to aid engagement If spindle is rotating clockwise in is downfeed out is upfeed If spindle rotation is counterclockwise out is downfeed in...

Страница 16: ...e J advance the quill to the point where the feed should stop 3 Engage the Feed Trip Cam Lever D by pulling away from head assembly 4 Adjust Micrometer Adjusting Nut H against Quill Stop G 5 Continue...

Страница 17: ...ead to the ram adapter refer to Figure 16 1 4 turn should be sufficient to allow head to move NOTE For angles greater than 10 degrees use your free hand to support the mill head taking some weight off...

Страница 18: ...and Press upward on spindle when changing the angle c Turn ram adapter worm nut B Figure 21 to tilt head forward and backward Use scale on ram adapter to locate desired angle 2 Returning to upright po...

Страница 19: ...cover and wiper to expose gib adjustment screw Tighten screw until a slight drag is felt when turning knee crank 10 4 2 Saddle gib adjustment The saddle gib adjustment screw is on left front of saddle...

Страница 20: ...the two nut locking screws 5 Turn nut slightly to tighten it against opposing nut 6 Tighten the two nut locking screws 7 Using the cross feed crank move table to middle position 8 Set up a dial indica...

Страница 21: ...Oil 2 or equivalent Check oil daily add if required C Knee leadscrew grease nipple Mobilith AW2 or equivalent Service once each week D Back gear grease nipple Mobilith AW1 or equivalent Service weekly...

Страница 22: ...m hole 1000 1500 10mm hole 500 800 13mm 300 500 20mm 150 300 Table 6 13 0 Replacement parts Replacement parts are listed on the following pages To order parts or reach our service department call 1 80...

Страница 23: ...23 13 1 1 JTM 949EVS JTM 1050EVS Upper Head Assembly Exploded View...

Страница 24: ...ng 6908ZZ 2 28 JTM949EVS A28 Gear Bearing Spacer Large 1 28A JTM949EVS A28A Gear Bearing Spacer Assembly 28 29 29 JTM949EVS A29 Gear Bearing Spacer Small 1 30 JTM949EVS A30 Washer 1 31 JTM949EVS A31 B...

Страница 25: ...JTM949EVS A82 2 Motor Fan Cover not shown 1 JTM949EVS A82 3 Junction Box Cover not shown 1 83 BB 6009ZZ Ball Bearing 6009ZZ 1 84 JTM949EVS A84 Upper Cover 1 85 TS 1503041 Hex Socket Cap Screw M6x16 3...

Страница 26: ...26 13 2 1 JTM 949EVS JTM 1050EVS Lower Head Assembly Exploded View...

Страница 27: ...B25 Indicator Rod 1 26 JTM949EVS B26 Indicator Rod Screw 1 27 JTM949EVS B27 Upper Bushing 1 28 JTM949EVS B28 Cluster Gear 1 29 KF2R4445 Key 4x4x45 1 31 JTM949EVS B31 Bevel Gear Shaft 1 32 STW16 Retain...

Страница 28: ...W10 1 99 JTM949EVS B99 Clutch Arm Cover 1 100 TS 1523051 Socket Set Screw M6x16 1 101 TS 2311061 Hex Nut M6 1 102 5625391 Spring Pin 5x16 1 103 JTM949EVS B103 Cam Rod 1 104 JTM949EVS B104 Trip Handle...

Страница 29: ...JTM949EVS B146 Trip Lever Pin 1 147 KF2R5525 Key 5x5x25 1 148 JTM949EVS B148 Quill Lock Sleeve 1 148 1 JTM949EVS B148 1 Spring 1 149 JTM949EVS B149 Lock Handle 1 150 TS 1533032 Pan Head Screw M5x10 2...

Страница 30: ...30 13 3 1 JTM 949EVS Base Machine Exploded View...

Страница 31: ...able Inch 9 x49 1 30 JTM949EVS C30 Nut 2 31 JTM949EVS C31 Bushing 2 32 TS 1505041 Hex Socket Cap Screw M10x30L 3 33 TS 1505021 Hex Socket Cap Screw M10x20L 2 34 JTM949EVS C34 Gib Adjusting Screw M8x37...

Страница 32: ...ocket Set Screw M6x8L 2 80 RN2L6 Rivet 2x6L 12 81 JTM949EVS C81 Turret Scale 1 82 JTM949EVS C82 T Rubber 16x32mm 6 83 TS 2246122 Socket Head Button Screw M6x12L 6 84 JTM949EVS C84 Side Cover 1 85 SH P...

Страница 33: ...33 13 4 1 JTM 1050EVS Base Machine Exploded View...

Страница 34: ...3021 Socket Set Screw M6x8L 1 28 KF2R5549 Key 5x5x49L 1 29 JTM1050EVS2 C29 Lifting Ring M30 1 JTM1050EVS2 C29A Lifting Ring serial no 1603010 and higher M20 1 30 JTM1050EVS2 30 Ram 1 30 1 JTM1050EVS2...

Страница 35: ...91 JTM1050EVS2 91 Locker Screw 2 92 TS 1524011 Socket Set Screw M8x8L 2 93 JTM949EVS C81 Turret Scale 1 94 JTM949EVS C27 Spider 1 95 JTM949EVS C28 Column 1 96 TS 1503031 Socket Head Button Screw M6x1...

Страница 36: ...36 13 5 1 JTM 949EVS Table Assembly Exploded View...

Страница 37: ...6 12 TS 1505011 Hex Socket Cap Screw M10x16 16 13 KF2R3325 Key 3x3x25 3 14 JTM949EVS D14 Longitudinal Feed Screw 32 x 5 TPI 1505 1 15 TS 1503041 Hex Socket Cap Screw M6x16 10 16 TS 1550041 Flat Washer...

Страница 38: ...38 13 6 1 JTM 1050EVS Table Assembly Exploded View...

Страница 39: ...5x30 6 12 TS 1505031 Hex Socket Cap Screw M10x25 16 13 KF2R3325 Key 3x3x25 3 14 JTM1050EVS2 D14 Longitudinal Feed Screw 32 x 5 TPI 1 15 TS 1503041 Hex Socket Cap Screw M6x16 10 16 TS 1550041 Flat Was...

Страница 40: ...1540031 Hex Nut M5 4 11 TS 1550031 Flat Washer 5 4 12 JTM949EVS E12 Handle 1 13 TS 2245162 Socket Head Button Screw M5x16 4 14 JTM949EVS E14 Support Rod Unit includes 14 1 14 2 17 18 23 1 14 1 JTM1254...

Страница 41: ...4 F08 Inverter VFD022B43B 1 9 JTM949EVS F09 Fuse Base 6 JTM949EVS F20A Fuse TC 25A 3 JTM949EVS4 F12A Fuse TC 12A 3 JTM949EVS F2A Fuse 220V 2A 1 JTM949EVS F5A Fuse 110V 5A 1 JTM949EVS F5A Fuse 24V 5A 1...

Страница 42: ...4 Block 1 5 JTM949EVS G05 Hose Fitting PT 3 8 x 1 2 1 6 JTM949EVS G06 Hose 1 2 1 7 JTM949EVS G07 Hose Fitting PT 3 8 x 1 2 90 1 8 JTM949EVS G08 Hose Clamp 5 6 11 20 2 9 JTM949EVS G09 Coolant Pump 1 8H...

Страница 43: ...1 TS 1502101 Hex Socket Cap Screw M5x45 2 2 JTM949EVS H02 Support Plate 1 3 TS 2245102 Socket Head Button Screw M5x10 2 4 JTM949EVS H04 Bushing Bracket Re JTM949EVS H04A 1 JTM949EVS H04A Bushing Brac...

Страница 44: ...180min 1 2 TS 1503061 Hex Socket Cap Screw M6x25L 2 3 JTM949EVS J03 Flexible Steel Tube 4 1 4 JTM949EVS J04 Elbow Adaptor 4 3 5 JTM949EVS J05 Oil Distributor 4 4 holes 2 6 JTM949EVS J06 Flexible Stee...

Страница 45: ...TS 1503061 Hex Socket Cap Screw M6x25L 2 3 JTM949EVS J03 Flexible Steel Tube 4 1 4 JTM949EVS J04 Elbow Adaptor 4 3 5 JTM949EVS J05 Oil Distributor 4 4 holes 2 6 JTM949EVS J06 Flexible Steel Tube 1 7...

Страница 46: ...46 14 0 Electrical Connections 14 1 JTM 949EVS 230 and JTM 1050EVS2 230V ONLY...

Страница 47: ...47 14 1 JTM 949EVS4 and JTM 1050EVS4 460V ONLY...

Страница 48: ...48 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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