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 11 

7.  Remove blade from both wheels and out of 

each blade guide. 

8.  Make sure teeth of new blade are pointing in 

proper direction of travel. Work blade all the 
way up into blade guide bearings and guide 
blocks with back of blade against rear support 
bearing. See 

sect. 7.5

 for further details. 

9.  Position blade through upper slot. Put light 

tension on blade and work it onto both wheels. 

Make sure back of blade is against shoulder 
of both wheels.

 

10.  When you are sure that back of blade is against 

shoulder of both wheels and properly inserted 
into guides, finish putting tension on blade. See 

sect. 7.2.

 

11.  Adjust guide bearings (

sect. 7.5).

 

12.  Connect power and jog the on/off button to be 

sure blade is in place and tracking properly. If 
blade is not tracking properly refer to 

sect. 7.3.

  

13. Close all covers and guards and tighten 

securely. Reposition wire brush. 

7.2

  Blade tension 

Blade tension has been preset by the manufacturer; 
if further adjustment is required, or after installing a 
new blade, turn handwheel (C, Figure 7-1) 
clockwise to approximately 25,000 pounds, as 
indicated on adjacent tension scale. 

If band saw will remain idle for an extended period, 
back off blade tension to reduce unnecessary wear 
on wheels and components. 

7.3

  Blade tracking 

Tools required: 17mm and 24mm wrenches 

 Blade tracking requires wheel 

covers open and blade moving. Use extreme 
caution and keep hands away from blade and 
wheel areas. Failure to comply may result in 
serious injury. 

Blade tracking has been initially set by the 
manufacturer. Adjustment is rarely required when 
blade is correctly welded and used properly. 
Tracking is set properly when back of blade lightly 
touches shoulder of wheels. Note: Over-tracking 
(allowing blade back to rub hard against wheel 
shoulder) may damage blade wheels and blade. 

1.  Disconnect machine from power source. 

2.  Raise bow enough to deactivate shut-off 

sensor. 

3.  Loosen four knobs and open wheel covers. 

Remove upper gap cover (A, Figure 7-1) and 
lower blade guard (B). 

4.  Back off left and right bearing guide assemblies. 

5.  NOTE: Maintain proper tension at all times 

using blade tensioning mechanism. 

6.  Loosen center locking screws (D

1

, Figure 8-3) 

in all three hex adjustment screws (D

2

,D

3

). 

 

Figure 7-2 

 

While performing the 

following, keep blade from rubbing 
excessively on wheel shoulder, which can 
damage wheel and/or blade. 

7.  Start saw blade, and slowly turn 

left

 hex 

adjustment screw (D

3

, Figure 7-2) to tilt idler 

wheel. Do not turn either of the other two 
adustment screws (D

2

).  

NOTE: Turning screw inward causes blade to 
move toward wheel shoulder. Turning screw 
outward causes blade to move away from 
shoulder. 

8.  Turn screw (D

3

) so blade begins to move away 

from wheel shoulder. Then immediately turn 
screw in opposite direction so that blade halts 
its migration, then moves slowly back toward 
shoulder. Stop when blade makes very light 
contact with shoulder. 

9.  Turn off saw blade. 

10. Hold hex adjustment screws (D

2

,D

3

) with a 

wrench and tighten center locking screws (D

1

). 

Make sure hex adjustment screws do not move 
while tightening the center screws. 

11.  Adjust left and right bearing guide assemblies. 

Refer to 

sect. 7.5

12. Install upper gap cover (A, Figure 7-1) and 

lower blade guard (B). Close blade wheel 
covers and secure with knobs. 

7.4

  Blade guide bracket adjustment 

The bracket(s) (E, Figure 7-1) should be set as close 
to workpiece as possible without causing 
obstruction. Loosen front knobs (HBS-1018) or rear 
handle (HBS-916) and slide the bracket, then 
tighten in position. 

 

Содержание HBS-916EVS

Страница 1: ...Horizontal EVS Band Saw Models HBS 916EVS HBS 1018EVS JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 424469 Ph 800 274 6848 Edition 1 10 2019 www jettools com Copyright 2019 JET HBS 1018...

Страница 2: ...unnecessary workpieces from area before starting machine 15 Bring adjustable saw guides and guards as close as possible to the workpiece 16 Always wear protective eye wear when operating servicing or...

Страница 3: ...s 39 Keep saw blades sharp and clean for the best and safest performance 40 Turn off the machine before cleaning Use a brush or vacuum to remove chips or debris do not use bare hands Never brush away...

Страница 4: ...Vise adjustments 13 7 9 Work stop adjustment 14 7 10 Limit switch adjustment 14 8 0 Operating controls 14 9 0 Prior to Operation 14 10 0 Operation 15 10 1 Blade selection 15 10 2 Blade break in proced...

Страница 5: ...peration if used in accordance with the instructions set forth in this document If there are questions or comments please contact your local supplier or JET JET can also be reached at our web site www...

Страница 6: ...305 mm 6 x 18 in 152 x 457 mm 10 x 16 in 250 x 406 mm 45 deg 9 x 6 1 8 in 228 x 155 mm 9 x 6 in 228 x 150 mm 9 x 7 3 4 in 228 x 197 mm 10 x 7 3 8 in 250 x 187 mm Maximum jaw opening at 90 fixed jaw in...

Страница 7: ...s vary this information is intended to allow the user to make a better estimation of the hazards and risks involved only L length W width H height T thickness Dia diameter SFPM surface feet per minute...

Страница 8: ...to your distributor 3 Remove four screws holding machine to shipping pallet 4 Use lifting straps that are isolated from the band saw s finished surfaces and clear of any handles or levers lift machin...

Страница 9: ...916EVS and HBS 1018EVS are prewired for single phase 115 volt incoming power The inverter converts the incoming current to the 230 volt required by the three phase motor Confirm that power available a...

Страница 10: ...ermanent ground such as a properly grounded outlet box cover Whenever the adaptor is used it must be held in place by a metal screw In Canada the use of a temporary adaptor is not permitted by the Can...

Страница 11: ...k of blade lightly touches shoulder of wheels Note Over tracking allowing blade back to rub hard against wheel shoulder may damage blade wheels and blade 1 Disconnect machine from power source 2 Raise...

Страница 12: ...n two screws G 5 Repeat for other blade guide assembly 7 5 2 Guide blocks and bearings 6 Loosen screws J1 Figure 7 3 and slide guide blocks J2 into contact with blade Tighten screws 7 Two ball bearing...

Страница 13: ...bolt L Figure 7 6 and tightening the other Tighten nut and retest the weight 7 8 Vise adjustments 7 8 1 General procedure 1 Place workpiece between vise jaws with required amount to be cut off extendi...

Страница 14: ...normal blade stopping use the off button Coolant switch D Turn knob to I to start coolant flow Turn to O to stop coolant flow Flow can be regulated by the two valves behind the slide Blade speed E Tu...

Страница 15: ...e blade manufacturer s literature for break in of specific blades on specific materials However the following procedure will be adequate for break in of JET supplied blades on lower alloy ferrous mate...

Страница 16: ...ck sight glass top off if needed Oil level in sight glass should not fall below the red dot Insufficient oil will result in overheating and eventual gear damage Figure 11 2 gear box fill hole and sigh...

Страница 17: ...y vary based upon operating needs Check level and fluid quality periodically For flush and refill schedule refer to cutting fluid coolant supplier s instructions Exposed metal areas table vise jaw fac...

Страница 18: ...hten vise screws securely Use an adjustable square or protractor to verify angle settings Blade is worn cutting crooked Replace blade Cuts not square Feed rate too fast blade is deflecting Decrease fe...

Страница 19: ...pots or scale on material Hard Spots Increase feed rate Scale Reduce speed and increase feed rate Work hardening of material especially stainless steel Increase feed rate Blade installed backwards Rem...

Страница 20: ...20 14 1 1 HBS 916EVS 1018EVS Bed and Base Assembly Exploded View...

Страница 21: ...21 14 1 2 HBS 916EVS Bow Assembly Exploded View...

Страница 22: ...22 14 1 3 HBS 1018EVS Bow Assembly Exploded View...

Страница 23: ...w 5 16 x 8 1 22 HBS916W 22G Lead Screw Seat 1 HBS1018W 22G Lead Screw Seat 1 23 TS 1490051 Hex Cap Bolt M8x30 2 23 1 TS 1551061 Lock Washer 8mm 2 23 2 TS 1550061 Flat Washer 8mm 2 24 HBS916W 24A Lead...

Страница 24: ...2 59 HBS916W 59 Adjustable C Bolt 1 60 HBS916W 60 Spring 1 HBS1018W 60 Spring 1 61 HBS916W 61 Angle Scale 1 61 1 HBS916W 61 1 Rivet M2x5 3 62 TS 1492041 Hex Cap Screw M12x40 1 62 1 TS 1492051 Hex Cap...

Страница 25: ...7MM 1 96 HBS916W 96 Pulley Cover 1 HBS1018W 96 Pulley Cover 1 96 1 HBS916W 96 1 Lock Knob 1 97 HBS916EVS 97 Pulley 1 98 VB A37 V Belt A37 1 99 HBS916EVS 97 Pulley 1 99 1 TS 1524021 Set Screw M8x10 2 1...

Страница 26: ...27 1 Concentric Sleeve inside HBS 1018W 2 128 TS 1551061 Lock Washer M8 4 129 TS 1504091 Hex Socket Cap Screw M8x45 4 130 TS 1503071 Hex Socket Cap Screw M6x30 4 130 1 TS 1550041 Flat Washer M6 8 130...

Страница 27: ...23021 Set Screw HBS 1018W M6x8 1 160 HBS916W 160 Adjusting Valve 2 160 1 HBS916W 160 1 Clamp 1 160 2 TS 1551041 Lock Washer M6 4 160 3 TS 1482021 Hex Cap Screw M6x12 4 161 HBS916 161A Power Indicator...

Страница 28: ...amp 2 HBS1018W 199 Hose Clamp 1 201 HBS916 201 Strain Relief Fitting PG11 1 202 HBS916EVS 202 Power Cord 115V 5 15P 1 203 HBS916W 203 Screw 1 204 LM000404 ID Label HBS 916EVS not shown 1 LM000405 ID L...

Страница 29: ...29 14 2 1 HBS 916EVS 1018EVS Gear Speed Reducing Box Exploded View...

Страница 30: ...94 08 Output Shaft Cover 1 9 HBS916W 94 09 Output Hex Cap Screw M10x20 4 10 HBS916W 94 10 Input Hex Cap Screw M8x20 4 11 HBS916W 94 11 Input Shaft Cover 1 12 HBS916W 94 12 Washer 1 13 BB 6025 Bearing...

Страница 31: ...31 15 0 Electrical Connections HBS 916EVS 1018EVS...

Страница 32: ...tional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Loc...

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