background image

  |  Maintenance Instructions TOPAX DX  |  BA-40100-0-V04

Chapter 5: Measuring values inputs

5.5 „Total chlorine“ values input and „bonded chlorine“ 

display 

Technical characteristics  

Type of detector

Measuring range

Sensor

Total chlorine measuring cell (encapsulated 
electrode)

Measuring Signal 

4 - corresponds to 0 mA of the measuring range 
of the measuring cell

Measuring accuracy

1 % (after calibration)

Calibration

The total chlorine pH value is temperature-compensated and. For 
the measurement of the free chlorine the potentiostatic  measur-
ing cell is necessary, otherwise a total chlorine measurement is 
not possible. In connection with the total chlorine measurement 
and the measurement of free chlorine is displayed in the TOPAX 
DX. Measurements of bonded chlorine are performed using and 
encapsulated electrode. This total chlorine measuring cell con-
sists of a sensor part with integrated electronics and supplies a  
4... 0 mA measuring signal according to the measuring range 
0.00... .00 mg/l. The measuring cell is to be calibrated.

Zero point calibration 

The zero point calibration of the measuring cell as a rule is not 
necessary, since the output signal 4 - 0 mA on the input 4 - 0 
mA is co-ordinated (4 mA correspond to 0.00 mg/l free chlorine). 
It can occur however that because of the tolerances in electron-
ics of the measuring cell a zero balance must be made, therefore 
the zero point is to be adjusted with start-up.
Reference value - DPD 
The measuring cell is operated with measuring water. The physi-
cal value in the announcement should be almost constant. The 
measuring water is to be taken out from the measuring water 
at the measuring cell and the power signal at the time is to be 
stored  in  the TOPAX  DX  around  signal  fluctuations  during  the 
DPD regulation as to exclude measuring errors. By means of the 
DPD method the total chlorine content in the measuring water is 
determined. This value is to be inserted in the automatic control-
ler and to be stored with “OK”. Afterwards the slope is indicated 
in the measuring cell. The plausibility of the slope measurement 
is supervised. For the announcement of bound chlorine at the 
TOPAX DX it is necessary that the total chlorine and the free chlo-
rine, the pH value and the temperature of the measuring water 
with the same TOPAX DX are measured.

5.6 „Conductivity“ values input

Technical characteristics 

Sensor

conductive or inductive conductivity electrode with 
measurement amplifier

Measuring Signal 

4 - to the measuring range of the measuring 
amplifier

Measuring accuracy

corresponds to 0 mA: 1 % (after calibration)

Record the increasing trend after brine or sea water baths fol-
lowing the quality of the brine. For the production of free chlorine 
(if you are using an electrolysis cell of the company Technopool), 
brine water must be present. The conductivity of the measuring 
water can be measured and the concentration be kept constant. 
The measuring signal is converted in a separate measuring am-
plifier into a standardized power signal 4-0 mA.

Calibration

The measuring input is to be calibrated (see chapter 16, menu 
1.). The configuration of the zero point is not necessary. Only 
the  reference  value  is  to  be  examined  and  adjusted  if  neces-
sary. Afterwards the slope is indicated in the measuring cell. The 
plausibility of the slope measurement is supervised. Computa-
tionally the measured value is indicated as %-salt content and 
in mS/cm

Содержание TOPAX DX

Страница 1: ...ssor controlled standard computer EN 02 Dosing Conveying Control Liquids Gases Systems Operation Maintenance Instructions Read these operation and maintenance instructions before start up To be held f...

Страница 2: ...t 18 5 2 Ph values input 19 5 3 REDOX sensor potential input 21 5 4 Temperature values inlet 22 5 5 Total chlorine values input and bonded chlorine display 22 5 6 Conductivity values input 22 6 Digita...

Страница 3: ...important precautionary procedures should be taken included but nor limited to the following measures WARNING 1 Read and follow all instructions 2 WARNING In order to reduce the danger of an injury do...

Страница 4: ...small arti cles do not left unnoticed in the packing Check the merchandise against the delivery bill and make sure that nothing is missing before signing and accepting the delivery If any discrepancy...

Страница 5: ...REDOX potential measuring input Measuring range 0 1000 mV connection by means of BNC plug connectors for a combination electrodes or by means of terminal clips for max 0 5 mm with cable ends protecti...

Страница 6: ...output remote communication cable M12 X 1 5 J Y St Y 2x2x0 6 mm 5 0 mm Input chlorine measuring cell M12 X 1 5 LIYY 2x 0 25 mm Digital inputs for each input remote communication cable M12 X 1 5 J Y S...

Страница 7: ...AX DX Open the casing The bolts hinge pivots are purposely tightened so that they can only be removed using a tool To unscrew first release the nut and then pull out the bolts downwards Use an M4 scre...

Страница 8: ...alled with a tone All announcements in the individual menus are written in clear text Fig 4 4 front shell left with display and rear shell of the device 4 4 Technical components Besides the main board...

Страница 9: ...to a PC The MODBUS Protocol is installed for the protocol of the data transfer With the RS 485 interface it is possible to connect more than one TOPAX DX to a network For this purpose each TOPAX DX h...

Страница 10: ...ections The equipment may be installed and attached only by authorized and qualified electricians The connection has to take place as per the attached terminal diagrams Insert the cables in the variou...

Страница 11: ...r technology Measuring cables may not be parallel when too close less than 15cm to power switches and or cables for power installation Separate cable channels are to be used Disturbing stray effects c...

Страница 12: ...Measurement output 0 4 20 mA Temperature or programmed as controller output 8 9 Measurement output 0 4 20 mA Bonded Chlorine or programmed as controller output 10 11 Measurement output 0 4 20 mA Cond...

Страница 13: ...unction Color 71 Reference electrode with cable free chlorine potentiostatic electrode Reference electrode glass black Counter electrode stainless steel red Measurement electrode Gold violett 72 Count...

Страница 14: ...TOPAX DX is programmed by the manufacturer based on custom ers specs before shipment and is supplied along with a terminal connection diagram Ineffective or impossible configurations for instance dou...

Страница 15: ...next key the TOPAX DX goes to menu 0 4 1 The TOPAX DX checks by means of the installed components which connections are possible and offers per the connections presents a choice in options Menu 0 4 1...

Страница 16: ...nu Menu 0 4 9 output conductivity Menu appears when input conductivity is ON With the arrow keys und you can select between the following options impulsefrequency opto impulsefrequency relais impulsle...

Страница 17: ...individual menus 0 6 1 to 0 6 4 press either the next or the back key or the arrow keys and To finalise the total configuration confirm the connection plan with the OK key The TOPAX DX then moves to...

Страница 18: ...on the Ph value of the streaming water flow which results form the reaction of chloride ions to different Ph values This relationship further determines the chlorine dissociation curve based on Ph va...

Страница 19: ...rocess After calibration of the free chlorine is completed you may even tually switch to calibration of the total chlorine detector by sim ply pressing on next NOTE When measuring the free chlorine wi...

Страница 20: ...solution a volt age of 12 mV should be displayed on the TOPAX DX Keep in mind that the physically measured value may slightly differ from the design value When the physical value on the display becom...

Страница 21: ...combination electrode 0 1000 mVs Input impedance 109 ohms Measuring accuracy 1 after the calibration REDOX potential is measured with REDOX combination elec trodes This measuring electrode detects th...

Страница 22: ...t from the measuring water at the measuring cell and the power signal at the time is to be stored in the TOPAX DX around signal fluctuations during the DPD regulation as to exclude measuring errors By...

Страница 23: ...vated by an external contact during filter cleaning The automatic controller functions are set for to 0 and the writing external out appears in the display during this time If the contact is again rel...

Страница 24: ...3 point incremental output for servo motors with without position feedback Relay output e g for chlorine gas valve C7700 for servo en gines with feedback position can be attached to an acknowl edging...

Страница 25: ...Tn 3min sudden change of the actual value by 15 After a sudden deviation of the actual value from the default value by around 15 X to W the correcting variable Y changes by the same rate as the contro...

Страница 26: ...ue Tn value Tv value Proportional controller P 1 500 Proportional integral automatic controller PI 1 500 1 200 min Proportional differential automatic controller PD 1 500 1 1200 s Proportional integra...

Страница 27: ...lated in the service menu see chapter 16 menu 2 3 recorders Adjust ment of the outputs to the external devices can be made in the main Recorder menu Any measurement can be assigned to a minimum value...

Страница 28: ...ts the hysteresis must be known The DIN contact is closed when all the measured values are in the adjusted range WARNING If no total chlorine was measured and thus no bon ded chlorine was determined t...

Страница 29: ...ng outputs can be configured Pulse frequency with optocoupler pulse frequency with relays pulse length with relays constant exit 0 4 20 mA ON OFF with relays WARNING The night time operation of the fl...

Страница 30: ...of the automatic controller data cannot be accomplished and the system self setting process is stopped NOTE Do not alter the recirculation capacity during system self setting Start measuring range 1...

Страница 31: ...main menu and output point to reach all further sub menus and their functions Menu 2 serves as a sub main menu see menu 2 mg l mV pH alarms controller ESC 039 702 719 09 0 menu 2 recorder night mode s...

Страница 32: ...rs are calibrated with the inputs According to the setting the following inputs can be se lected Menu Input Button 1 2 1 Free chlorine free chlorine 1 2 2 pH value pH value 1 2 3 3 Redox Redox 1 2 4 3...

Страница 33: ...nted by coloured curves that can be constructed at different time intervals but over a range varying from 4 24 hours To change the desired time to a respectively bigger or smaller interval use the Zoo...

Страница 34: ...configured in this menu Menu Controller Configuration Required value 2 1 1 Free Chlorine 2 1 1 1 diredction lift lower 2 1 1 2 flow input flow input multiply on off 2 1 1 3 Parameter overview 2 1 1 3...

Страница 35: ...4 4 Alarm delay time OFF or ON value 2 2 5 Combinded chlorine 2 2 5 1 Maximum Alarm OFF or ON value 2 2 5 2 Minimum Alarm OFF or ON value 2 2 5 3 Y Alarm OFF or ON value 2 2 5 4 Alarm delay time OFF o...

Страница 36: ...max 2 3 3 Redox Redox min max mV 2 3 4 temperature temperature min max C 2 3 5 combinded chlorine comb cl min max mg l 2 3 6 salt content salt min max Select in input Choose between minimum or maximum...

Страница 37: ...t membrane covered cell REDOX Sensor 0 4 1 input free chlorine main menu menu 2 service configuration TOPAX DX can be reprogrammed at wish by the customer ac cording to own configuration requirements...

Страница 38: ...ed on and you al locate to individual week days Menu 5 9 und 5 10 Code und Service Code main menu menu 2 service code service code In these menus you can block the various levels by using a 4 dig its...

Страница 39: ...isplay main menu menu 2 Service display The menu permitts Assign a name to the device on the main display Set additional information on and off the main display Change the brightness of the display Me...

Страница 40: ...Combination electrode Combination electrode Combination electrode Combination electrode Combination electrode REDOX Combination electrode Combination electrode Combination electrode Combination elect...

Страница 41: ...ut block DO4 DO3 DO2 DO1 78399 DO7 DO6 DO5 DO0 free chlorine pH value Redox 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 20 mA power outputs digital inputs 36...

Страница 42: ...1 DO7 DO6 DO5 DO0 reference electrode counter electrode stainless steel measuring electrode Gold C7700 2 3 1 11 10 12 OPEN CLOSED pH value dosing pump temperature water shortage 90 to 264 V AC 78399 C...

Страница 43: ...90 to264 V AC 78399 CPRT ATE 5 fach 78404 C P 20mA ATE 78403 free cholrine potentiostatic electrode pH value Redox reference electrode counter electrode stainless steel measuring electrode Gold pH val...

Страница 44: ...90 to 264 V AC RS 485 78399 CPRT ATE 5 fach 78404 C P 20mA ATE 78403 free cholrine potentiostatic electrode pH value Redox reference electrode counter electrode stainless steel measuring electrode Go...

Страница 45: ...12 OPEN CLOSED 90 to 264 V AC total chlorine electrode 4 20 mA 78399 CPRT ATE 5 fach 78404 C P 20mA ATE 78403 Redox reference electrode counter electrode stainless steel measuring electrode Gold pH va...

Страница 46: ...ps pH value Redox DO4 DO3 DO2 DO1 DO7 DO6 DO5 DO0 C7700 2 3 1 11 10 12 OPEN CLOSED temperature water shortage 90 to 264 V AC membrane covered electrode 4 20 mA free chlorine 78399 CPRT ATE 5 fach 7840...

Страница 47: ...O5 DO0 C7700 2 3 1 11 10 12 OPEN CLOSED 90 to 264 V AC Total chlorine electrode 4 20 mA Conductivity 4 20 mA 78399 CPRT ATE 5 fach 78404 C P 20mA ATE 78403 free cholrine potentiostatic electrode pH va...

Страница 48: ...O2 DO1 78404 78403 78402 DO7 DO6 DO5 DO0 78399 B A 78406 interface board 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 20 mA power outputs digital inputs 36 37...

Страница 49: ...ne output Pulse frequency Optocoupler 100 pulses min pH output Impulsfrequenz Optocoupler 100 Imp min Bonded chlorine output ON OFF Relay Item code num ber 40100003 and 40100005 Conductivity output ON...

Страница 50: ...d to clear the display Alarm message Possible causes Failures and troubles caused to the instrument Alarm relay Controller output 0 Max Alarm Measuring value max settings were exceeded activated progr...

Страница 51: ...chlorine Bonded chlorine Conductivity Output types Free chlorine Output Output type Terminal clips Servo motor with potentiometer Motor Potentiometer with position feedback Servo motor without potenti...

Страница 52: ...al clips Pulse frequency Optocoupler Pulse frequency Relay Pulse length Relay 0 4 20 mA continuous output ON OFF Relay OFF No controller function DIN Contact and ECO Mode Output Output Terminal clips...

Страница 53: ...lemmenpl ne 10 Konfiguration 6 Konfiguration bei Auslieferung 44 L Leitf higkeit 19 Logbuch 27 M Membranbedeckte electrode 16 Men aufbau 36 Men struktur 29 Messwassermangel 20 Messwerteingang free chl...

Страница 54: ...s If the product is modified without our consent this declaration loses its validity Product description Measuring and control unit Model designation TOPAX DX Relevant EC regulations EC Low Voltage Di...

Страница 55: ...nal capacitynominal pressure Description of fault Type of fault 1 Mechanical fault 2 Electrical fault premature wear loose connections such as plug connector or cable wear parts operating elements e g...

Страница 56: ...america com East Asia Lutz Jesco East Asia Sdn Bhd Taman Perindustrian Jaya 47200 Petaling Jaya Malaysia Phone 603 78454812 Fax 603 78458413 E Mail info lutz jescoasia com Internet www lutz jescoasia...

Отзывы: