background image

4  |  BA-40400-02-V14

Two-Channel Controller TOPAX DE

1.8 Safety instructions for installation, maintenance and 

inspection

The operating company must ensure that all installation, maintenance 
and inspection work is carried out by qualified and authorised personnel.

WARNING!

Installation and maintenance work on the equip-
ment must only be carried out after the de-
vice has been disconnected from the power 
supply. The device must be prevented from 
being switched on again during the above work.  
Auxiliary modules should be fitted/removed in this 
condition. Cables should also only be attached in this 
condition.

ATTENTION!

Before opening the device, ensure that it cannot suf-
fer damage through electrostatic discharge. The fit-
ter is to perform all necessary measures to this end 
(e.g. touch a metal conductor which is grounded). 
Use ESD-compliant, conducting tools when chang-
ing electronics components and connecting the ca-
ble. Wherever possible, avoid contact with electronic 
components with bare hands or uninsulated tools.

Neglecting of these instructions can lead to severe damages of 

 

TOPAX and loss of warranty.
All safety mechanisms and guards must be refitted and reactivated as 
soon as the work is completed.

ATTENTION!

As well as faulty installation, incorrect controller set-
tings (setpoint, parameter and configuration level 
data, and device-internal modifications) can impair 
the process or result in damage.

There should always be a safety device independent of the controller. 
Configurations may only be carried out by technical personnel! If neces-
sary use password protection. Always comply with the safety regulations 
of the country of use.

1.9 Modifications and obtaining spare parts

TOPAX may be converted or changed only by qualified technical person-
nel.
If the configuration of the TOPAX is wrongly made by assembly or ser-
vice personnel, errors and dangers in the function of the machine can 
result. In this case, the manufacturer declines any liability.

ATTENTION!

Only genuine manufacturer spare parts and sensors 
may be used. Failure to comply will invalidate the 
warranty.

2 Before using the equipment

2.1 Use for intended purpose

The TOPAX is exclusively designed and meant for metering and control 
applications in water treatment plants and waste water management. 
The operational safety of the unit can only be ensured if used according 
to its purpose.
All other types of use are prohibited and will invalidate the warranty.

2.2 Scope of delivery

Carefully check the delivery prior to installation and refer to the delivery 
note to ensure the delivery is complete and to check for any transport 
damage. Contact the supplier and/or carrier regarding any questions 
concerning the delivery and/or transport damage.
Do not operate defective devices.
The scope of delivery includes:
•  TOPAX casing (as per the model)
•  Tool (M4 screw) to open the casing
•  Memory card
•  Mounting material
•  Operating instructions
•  Measuring protocol
•  Terminal plan for the sensors
•  Electrodes (optional)
•  Cable connection TOPAX to the electrodes (optional)
The device is delivered either as detached or mounted onto a measuring 
water table.

2.3 Steps to take for start-up

The following steps are recommended by the manufacturer in order to 
install the TOPAX successfully:
•  Reading the operating instructions
•  Installing the device
•  Attach the sensors and actuating element (to the controlling 

pumps and switch, etc.)

•  Calibrate the sensors to the measuring output
•  Adjusting the input measuring ranges
•  Controller explanation
•  Configuration of the regulating output

Содержание TOPAX DE

Страница 1: ...TOPAX DE Two Channel Controller EN 01 Operating instructions Read this operating manual before using the equipment To be retained for future reference...

Страница 2: ...tion amperometric measurement cells 20 5 2 pH value measurement input 21 5 3 Measurement output Redox potential 23 5 4 Temperature measurement input 23 6 Explanation of digital signal inputs 24 6 1 St...

Страница 3: ...behalf of the operating company The operating company must also ensure that the operating manual has been under stood 1 4 Electrical device safety instructions Basic safety precautions should always b...

Страница 4: ...nd obtaining spare parts TOPAX may be converted or changed only by qualified technical person nel If the configuration of the TOPAX is wrongly made by assembly or ser vice personnel errors and dangers...

Страница 5: ...als Total chlorine measuring input Encapsulated electrode Measuring range adjustable from 0 1 00 mg l 0 2 00 mg l or 0 10 mg l Disturbance variable input option ally available 0 20 mA or 4 20 mA Distu...

Страница 6: ...mm 8 7 mm Relay output alarm M16 X 1 5 NYM O 3x 1 5 mm 9 1 mm connection to PC computer cable Cat 5 M12 X 1 5 Type 2X2XAWG24 1 5 7 mm Connection of current outputs remote communication cable M12 X 1 5...

Страница 7: ...ts are removed at the same time the front housing will no longer be attached to the bottom section ATTENTION The equipment must only be opened when it is dis connected from the power supply 4 2 Dimens...

Страница 8: ...he software configuration automatically assigns these outputs to the respective terminals in a sequential order depending on the configura tion of the TOPAX 1 Disinfection controller 2 Controller pH v...

Страница 9: ...ate the RS 485 resistances on the last TOPAX in the network 4 4 6 TopView software For remote viewing on a PC the manufacturer offers the full version of the TopView display program and a freeware ver...

Страница 10: ...must be clean and dry The permissible bending radius of the cable must be respected The quality of the holding wires must correspond to the defaults from the data sheet of the sensor IMPORTANT If pos...

Страница 11: ...surement output 0 4 20 mA Redox 6 7 Measurement output 0 4 20 mA Temperature or programmed as controller output 8 9 Measurement output 0 4 20 mA combined chlorine or programmed as controller output 10...

Страница 12: ...r polarity of clips 59 and 61 at wish 60 Driver 61 4 7 3 Input module 3x Terminal Function Cable colour 71 Reference electrode with integrated cable Disinfection potentiostatic measuring cell Referenc...

Страница 13: ...71 72 73 7 pH Single Rod Measuring Cell PE110 pH 52 53 8 Redox Single Rod Measuring Cell ME110 ORP 54 55 9 Reference Electrode for Potentiostat SS Electrode for Potentiostat 1 4571 Gold Electrode for...

Страница 14: ...rrent output Current output 20mA analogue accessories Menu configuration 0 6 3 DANGER Open the housing of the TOPAX controller with disconnected power supply only Secure the power supply to prevent it...

Страница 15: ...54 55 61 51B 52B 71 72 73 74 75 76 77 78 39 40 41 43 44 45 46 42 35 95 96 A B A B pH value dosing pump PC interface Temperature pH value Redox 90 264 V AC Input module 5 fold CPRT ATE 5 fold Power sup...

Страница 16: ...12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 36 37 38 PE N L 33 34 92 93 94 87 88 89 90 91 86 81 82 83 84 85 56 57 58 59 60 51A 52A 53 54 55 61 51B 52B 71 72 73 74 75 76 77 78 39 40...

Страница 17: ...1 First set up and programming guidelines After correct installation switch on the power supply The TOPAX is programmed by the manufacturer based on customers specs before shipment and is supplied alo...

Страница 18: ...highlighted in grey To go back to the previous menu press the key back or 4 11 10 Menu 0 5 Completing the configuration The TOPAX moves immediately on to the configuration at the latest after menu 0 4...

Страница 19: ...hemical and physical correlations which are necessary to understand the behaviour of the measurement inputs The measurement inputs are processed for Disinfection pH value Redox potential Temperature A...

Страница 20: ...d using a two point calibration see section 12 1 5 Menu 1 2 Calibration on page 30 The physical measurement A measured on the measuring cell is shown on the display during calibration Reference value...

Страница 21: ...4 20 mA Whenever your TOPAX fea tures a lower value than 3 5 mA an alert message is displayed total chlorine sensor failure the alarm relay is switched 5 2 pH value measurement input 5 2 1 Technical d...

Страница 22: ...ble and the plug connectors If the zero point and transconductance values of the single rod measuring cell exceed the tolerances the system notifies the operator with a warning mes sage The measuring...

Страница 23: ...ixed buffer solution value The deviation should not exceed 10 approximately The plausibility of the transconductance measurement is monitored throughout the process After a reaction time approx 1 minu...

Страница 24: ...tal inputs are activated the level switches must be connected to the terminals respectively If no level switch is at tached the inputs are to be deactivated 7 Explanation of measuring values outputs 7...

Страница 25: ...ed current 0 4 20 mA or control outputs with pulse frequency The latter can be controlled as electronic optocoupler or relay outputs 8 Controller explanation 8 1 Definitions Term Definition actual val...

Страница 26: ...nd Ph close to the setpoints within tight limits e g for bathing the control ler must be adjusted to the controlled system This is achieved via the control parameters Xp for the proportional area Tn f...

Страница 27: ...f 20 of the control range 8 8 Manual mode Controllers can be manually adjusted If a controller is manually operated this will be indicated by a large M behind the Y in the status displays and the Y di...

Страница 28: ...nually adjusted to the actuator independently of the settings in the service menu recorder It is possible to configure the 0 20 mA controller output and a 4 20 mA recorder output It must be noticed th...

Страница 29: ...ecorder night mode service 2 mg l pH C 26 3 7 04 0 39 Fig 20 Menu 2 Extension of the main menu 12 1 3 Overview of the sub menus You can access all other sub menus through the main menu menu 1 and the...

Страница 30: ...electrode Menu 1 2 1 3 Encapsulated electrode Menu 1 2 1 pH value pH single rod measuring cell without specifications about slope rate Menu 1 2 2 pH single rod measuring cell with specifications abou...

Страница 31: ...1 4 2 Switching status of all outputs 1 4 3 Physical values and calibrated resistivity values of all inputs 1 4 4 used software version serial number hardware identification data input identification...

Страница 32: ...Xp value 2 1 2 3 2 Parameter Tn ON or OFF time 2 1 2 3 3 Parameter Tv ON or OFF time 2 1 2 4 Basic load ON or OFF time 2 1 2 5 Manual mode value ON OFF Select one of the two control units The device g...

Страница 33: ...digit of the limit value is highlighted in grey and can be ad justed Use the arrow keys to set up the value switch over between the individual positions alter numerical values Confirm the entry by pr...

Страница 34: ...s To select the menus press the arrow keys and Confirm the selection with OK 12 1 14 Menu 0 4 0 Configuration The configuration of TOPAX can be changed saved and loaded Existing configuration files ar...

Страница 35: ...rd Main menu menu 2 service password and service password In these menus you can block the various levels by using a password a 4 digit numerical code All information menus remain available The passwo...

Страница 36: ...a system name on the display Switching on off additional information on the standard display Setting the brightness of the display 12 1 29 Menu 5 18 Language Main menu menu 2 service language User lan...

Страница 37: ...OFF 14 Memory card The memory card transfers and stores language data and logfiles The data which is saved on the card can be transferred to a PC by means of a reading device To remove the memory card...

Страница 38: ...xceeded Activated configurable Min alarm Measurement below set level Activated configurable Y alarm Safety cutout see item 9 2 Activated configurable 15 3 Remedy Display Reason Remedy System start Sys...

Страница 39: ...t Disinfection Types of output Terminal connection clips Servomotor with potentiometer Motor Potentiometer with position feedback Servo motor without potentiometer Pulse frequency Optocoupler Pulse fr...

Страница 40: ...27 28 OK closed OK opened Not active 17 Device revision This operating manual applies to the following devices Device and model Revision status Software Version TOPAX 1 2013 1 25 onwards Language file...

Страница 41: ...t person Manufacturer order no Date of delivery Device type Serial number Nominal capacity nominal pressure Description of fault Service conditions of the device Point of use system designation Access...

Страница 42: ...ualquier modificaci n en la presente mercanc a sin nuestra previa autorizaci n esta declaraci n pierde su validez NL EU overeenstemmingsverklaring Ondergetekende Lutz Jesco GmbH Am Bostelberge 19 3090...

Страница 43: ...ata 5 H Hardware status 35 Housing 7 I Inputs module 8 Installation 7 K Key layout 17 L Language 36 Level dosing pump 24 Level inputs 24 Logbook 28 M Manual mode 27 Measurement input Disinfection 20 m...

Страница 44: ...com Internet www lutz jescoasia com sterreich Lutz Jesco GmbH Aredstra e 7 2 2544 Leobersdorf Austria Tel 43 2256 62180 Fax 43 2256 6218062 E Mail info lutz jesco at Internet www lutz jesco at Middle...

Отзывы: