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Maintenance
Fault-Finding
126
9831/0650-3
126
Turbocharger wastegate faulty. (Turbocharged ma-
chines only).
Repair or replace wastegate.
Turbocharger malfunction.
Replace Turbocharger.
Electrical sensor fault.
Check the electrical connections at the sensors.
One or more fuel injector worn or malfunctioning.
Check the electrical connections at the injectors.
Engine compression low in one or more cylinders.
Smokes under load at all speeds, but mainly low to
mid speed range.
Check the engine compression.
Table 35. Engine - Exhaust Smoke Excessive (White/Blue Smoke)
Cause
Remedy
Improper starting procedure.
Verify proper starting procedure.
Stop the engine.
Replace the fuel filters. Operate the engine with a
temporary supply of the correct grade of clean fuel.
Monitor the engine performance.
Fuel is contaminated or incorrect grade diesel fuel
used.
WARNING: Dirty fuel will cause damage to the fuel
injection pump and injectors.
Oil level incorrect.
Check oil level.
Diesel or hydraulic oil in sump.
Check oil consistency. If oil contamination is suspect-
ed check equipment suck as PTO pump for hydraulic
oil leaks past the seal into the engine. Drain, flush
and fill with clean oil.
Coolant temperature too low (over-cooling) - light
blue or white high speed/light load.
Electrical sensor fault.
Check the electrical connections at the sensors.
One or more engine injector worn or malfunctioning. -
white/ blue smoke at operating temperature.
Check the electrical connections at the injectors.
Coolant leaking into combustion chamber.
Leaking valve stem seals - evident after long idle pe-
riod and then acceleration.
Replace valve seals.
One or more fuel injector worn or malfunctioning.
Check the electrical connections at the injectors.
Piston rings not sealing - evident with persistent blue
smoke at all speeds/load.
Check the engine compression.
Table 36. Engine - Will Not Shut Off
Cause
Remedy
Stop switch or stop switch electrical system failure.
Check the operation of the stop switch. Check the
correct electrical wires for open or short circuits.
Fuel
Table 37. Fuel - Consumption Excessive
Cause
Remedy
Additional load on engine.
Check/repair accessories and vehicle components.
Refer to the equipment manufacturer's procedures.
Operator technique.
Review operation for correct gear shifts, deceleration
and idling.
Check for external leaks at the fuel tank, fuel lines,
filters and lift pump.
Fuel leaks.
WARNING: DO NOT repair defective fuel lines. If
there is a fuel leak remove and discard the neces-
sary components and install new ones.
Содержание G20
Страница 3: ...9831 0650 3 Notes...
Страница 7: ...Notes iv 9831 0650 3 iv...
Страница 18: ...About the Product Product and Component Identification 11 9831 0650 3 11 Figure 8 A A A Engine data label...
Страница 65: ...Attachments Working with Attachments 58 9831 0650 3 58 Fork Pockets Figure 44 A A Fork pocket...
Страница 81: ...Attachments Working with Attachments 74 9831 0650 3 74 Socket Box Figure 64 A A Socket box...
Страница 83: ...Attachments Working with Attachments 76 9831 0650 3 76 Four Point Lifting Kit Figure 66 A A Lifting hook...
Страница 87: ...Notes 80 9831 0650 3 80...
Страница 147: ...Notes 140 9831 0650 3 140...
Страница 155: ...Technical Data Electrical System 148 9831 0650 3 148 Schematic Circuit Figure 98 335 F5093 3 sheet 1 of 6...
Страница 156: ...Technical Data Electrical System 149 9831 0650 3 149 Figure 99 335 F5093 3 sheet 2 of 6...
Страница 157: ...Technical Data Electrical System 150 9831 0650 3 150 Figure 100 335 F5093 3 sheet 3 of 6...
Страница 158: ...Technical Data Electrical System 151 9831 0650 3 151 Figure 101 335 F5093 3 sheet 4 of 6...
Страница 159: ...Technical Data Electrical System 152 9831 0650 3 152 Figure 102 335 F5093 3 sheet 5 of 6...
Страница 160: ...Technical Data Electrical System 153 9831 0650 3 153 Figure 103 335 F5093 3 sheet 6 of 6...
Страница 161: ...Technical Data Electrical System 154 9831 0650 3 154 Figure 104 336 E4738 B sheet 1 of 7...
Страница 162: ...Technical Data Electrical System 155 9831 0650 3 155 Figure 105 336 E4738 B sheet 2 of 7...
Страница 163: ...Technical Data Electrical System 156 9831 0650 3 156 Figure 106 336 E4738 B sheet 3 of 7...
Страница 164: ...Technical Data Electrical System 157 9831 0650 3 157 Figure 107 336 E4738 B sheet 4 of 7...
Страница 165: ...Technical Data Electrical System 158 9831 0650 3 158 Figure 108 336 E4738 B sheet 5 of 7...
Страница 166: ...Technical Data Electrical System 159 9831 0650 3 159 Figure 109 336 E4738 B sheet 6 of 7...
Страница 167: ...Technical Data Electrical System 160 9831 0650 3 160 Figure 110 336 E4738 B sheet 7 of 7...
Страница 168: ...Technical Data Electrical System 161 9831 0650 3 161 Figure 111 336 E5832 1 sheet 1 of 7...
Страница 169: ...Technical Data Electrical System 162 9831 0650 3 162 Figure 112 336 E5832 1 sheet 2 of 7...
Страница 170: ...Technical Data Electrical System 163 9831 0650 3 163 Figure 113 336 E5832 1 sheet 3 of 7...
Страница 171: ...Technical Data Electrical System 164 9831 0650 3 164 Figure 114 336 E5832 1 sheet 4 of 7...
Страница 172: ...Technical Data Electrical System 165 9831 0650 3 165 Figure 115 336 E5832 1 sheet 5 of 7...
Страница 173: ...Technical Data Electrical System 166 9831 0650 3 166 Figure 116 336 E5832 1 sheet 6 of 7...
Страница 174: ...Technical Data Electrical System 167 9831 0650 3 167 Figure 117 336 E5832 1 sheet 7 of 7...