Maintenance
Fault-Finding
121
9831/0650-3
121
Fuel lift pump not operating correctly (fuel supply in-
adequate).
Check that the lift pump is operating and delivering
fuel to the injection pump.
Fuel is waxing due to extremely cold weather.
Verify by inspecting the fuel filter. Clean the system
and use acclimatised fuel.
Stop the engine.
Replace the fuel filters. Operate the engine with a
temporary supply of the correct grade of clean fuel.
Fuel is contaminated or incorrect grade diesel fuel
used.
WARNING: Dirty fuel will cause damage to the fuel
injection pump and injectors.
Fuel filter(s) blocked, fuel supply restricted.
Check/replace the fuel filter(s).
Fuel drain return line blocked, not connected proper-
ly.
Verify that the fuel return line is not obstructed and
connected to the top of the fuel tank.
Table 26. Engine - Poor Running
Cause
Remedy
Condition only occurs at idle.
Engine is cold, coolant temperature sensor fault.
Check the electrical connection at the coolant sen-
sor. Check the correct electrical wires for open or
short circuits. If engine will not reach operating tem-
perature, Table 24. Coolant - Under Temperature.
Replace defective high pressure fuel lines.
WARNING: DO NOT repair defective fuel lines. If
there is a fuel leak remove and discard the neces-
sary components and install new ones.
Fuel injection lines leaking.
WARNING: Fine jets of fluid at high pressure can
penetrate the skin. Keep face and hands well clear of
pressurised fluid and wear protective glasses. If fluid
penetrates your skin, get medical help immediately.
Fuel is aerated.
Check the fuel system for loose connections and
possible air ingress points. Rectify and bleed the fuel
system.
Fuel lift pump not operating correctly (fuel supply in-
adequate).
Check that the lift pump operates and delivers fuel to
the fuel injection pump. Check the correct electrical
wires for open or short circuits.
Fuel filter(s) blocked, fuel supply restricted.
Check/replace the fuel filter(s). Check fuel lines for
restriction.
Stop the engine.
Replace the fuel filters. Operate the engine with a
temporary supply of the correct grade of clean fuel.
Monitor the engine performance.
Fuel is contaminated or incorrect grade diesel fuel
used.
WARNING: Dirty fuel will cause damage to the fuel
injection pump and injectors.
Inlet and exhaust valve clearances set incorrectly.
Set the valve clearances to the recommended clear-
ances.
Engien compression low in one or more cylinders.
Check the engine compression.
ECU or electrical sensor fault.
Check the electrical connections at the sensors.
Worn or malfunctioning high pressure fuel pump
Do all the necessary fault finding checks before re-
moval of the high pressure fuel pump.
Camshaft or tappets damaged.
Inspect camshaft and tappets.
Содержание G20
Страница 3: ...9831 0650 3 Notes...
Страница 7: ...Notes iv 9831 0650 3 iv...
Страница 18: ...About the Product Product and Component Identification 11 9831 0650 3 11 Figure 8 A A A Engine data label...
Страница 65: ...Attachments Working with Attachments 58 9831 0650 3 58 Fork Pockets Figure 44 A A Fork pocket...
Страница 81: ...Attachments Working with Attachments 74 9831 0650 3 74 Socket Box Figure 64 A A Socket box...
Страница 83: ...Attachments Working with Attachments 76 9831 0650 3 76 Four Point Lifting Kit Figure 66 A A Lifting hook...
Страница 87: ...Notes 80 9831 0650 3 80...
Страница 147: ...Notes 140 9831 0650 3 140...
Страница 155: ...Technical Data Electrical System 148 9831 0650 3 148 Schematic Circuit Figure 98 335 F5093 3 sheet 1 of 6...
Страница 156: ...Technical Data Electrical System 149 9831 0650 3 149 Figure 99 335 F5093 3 sheet 2 of 6...
Страница 157: ...Technical Data Electrical System 150 9831 0650 3 150 Figure 100 335 F5093 3 sheet 3 of 6...
Страница 158: ...Technical Data Electrical System 151 9831 0650 3 151 Figure 101 335 F5093 3 sheet 4 of 6...
Страница 159: ...Technical Data Electrical System 152 9831 0650 3 152 Figure 102 335 F5093 3 sheet 5 of 6...
Страница 160: ...Technical Data Electrical System 153 9831 0650 3 153 Figure 103 335 F5093 3 sheet 6 of 6...
Страница 161: ...Technical Data Electrical System 154 9831 0650 3 154 Figure 104 336 E4738 B sheet 1 of 7...
Страница 162: ...Technical Data Electrical System 155 9831 0650 3 155 Figure 105 336 E4738 B sheet 2 of 7...
Страница 163: ...Technical Data Electrical System 156 9831 0650 3 156 Figure 106 336 E4738 B sheet 3 of 7...
Страница 164: ...Technical Data Electrical System 157 9831 0650 3 157 Figure 107 336 E4738 B sheet 4 of 7...
Страница 165: ...Technical Data Electrical System 158 9831 0650 3 158 Figure 108 336 E4738 B sheet 5 of 7...
Страница 166: ...Technical Data Electrical System 159 9831 0650 3 159 Figure 109 336 E4738 B sheet 6 of 7...
Страница 167: ...Technical Data Electrical System 160 9831 0650 3 160 Figure 110 336 E4738 B sheet 7 of 7...
Страница 168: ...Technical Data Electrical System 161 9831 0650 3 161 Figure 111 336 E5832 1 sheet 1 of 7...
Страница 169: ...Technical Data Electrical System 162 9831 0650 3 162 Figure 112 336 E5832 1 sheet 2 of 7...
Страница 170: ...Technical Data Electrical System 163 9831 0650 3 163 Figure 113 336 E5832 1 sheet 3 of 7...
Страница 171: ...Technical Data Electrical System 164 9831 0650 3 164 Figure 114 336 E5832 1 sheet 4 of 7...
Страница 172: ...Technical Data Electrical System 165 9831 0650 3 165 Figure 115 336 E5832 1 sheet 5 of 7...
Страница 173: ...Technical Data Electrical System 166 9831 0650 3 166 Figure 116 336 E5832 1 sheet 6 of 7...
Страница 174: ...Technical Data Electrical System 167 9831 0650 3 167 Figure 117 336 E5832 1 sheet 7 of 7...