J&M Speed Tender 535-ST Скачать руководство пользователя | Manualshive

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Specifications

29

2.0 Service

Problems

Solutions

Unit sways during travel

a. Check tire pressure.
b. Check tow vehicle for loosened hitch parts.
c. Check tow vehicle’s hitch height.
d. Reduce towing speed.
e. Check wheel lug-nuts.
f. Check wheel bearings for adjustment (See section 2.5).

Tires show excessive wear

a. Check tire pressure.
b. Rotate tires. (See section 2.3)
c. Check wheel bearings for adjustment. (See section 2.5).

Wheel makes grinding or squeaking noise

a. Service wheel bearings. (See section 2.5).

Noisy when brakes are being applying

a. Properly adjust brakes.
b. Replace any weak or broken springs in brakes.
c. Replace the brake linings if excessively worn or contaminated
d. Check wheel bearings for adjustment (See section 2.5).

No Brakes

a. Properly adjust brakes
b. Check for short in electric circuit
c. Replace any brake magnets that are worn or defective

Weak brakes

a. Properly adjust brakes
b. Replace any excessively worn or contaminated linings.
c. Check for short in electric circuit
d. Replace bent backing plate

Dragging brakes

a. Properly adjust brakes
b. Replace any weak or broken springs in brakes

Locking brakes

a. Replace any weak or broken springs in brakes
b. Replace any excessively worn or contaminated linings

Grabbing brakes

a. Replace any excessively worn or contaminated linings

Surging brakes

a. Trailer is not adequately grounded

Belt is not moving - Hydraulic pump is not producing

sufficient pressure or volume to belt motor.

a. Check for pinched or leaking hydraulic line

b. Allow hydraulic oil to warm up
c. Increase engine R.P.M.
d. Charge battery or plug in to tow vehicle
e. Hydraulic fluid level low
f. Hydraulic filter clogged
g. Check for proper oil viscosity
h. Check hydraulic output pressure.

Belt is not moving - Obstructed conveyer

a. Make sure conveyor is not clogged

Belt has insufficient output speed or R.P.M. - Hydraulic pump is

not producing sufficient pressure or volume to belt motor.

a. Check for pinched or leaking hydraulic lines.

b. Allow hydraulic oil to warm up
c. Increase engine R.P.M.
d. Hydraulic fluid level low
e. Hydraulic filter clogged
f. Check for proper oil viscosity
g. Repair or replace worn out pump.

Belt has insufficient output speed or R.P.M. - Belt is slipping

a. Adjust belt tension and tracking (See section 2.8).
b. Check telescoping spout and conveyor for a clog.
c. Remove material from clean out door.

2.14 Troubleshooting

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Содержание Speed Tender 535-ST

Страница 1: ...OPERATORS MANUAL J M Mfg Co Inc 284 Railroad Street P O Box 547 Fort Recovery OH 45846 Ph 419 375 2376 Fax 419 375 2708 www jm inc com 535 ST Rev 4 18 2023 Speed Tender...

Страница 2: ...ervice 32 34 Hydraulics 35 39 Wiring 40 53 Repair Parts 41 Ladder Parts 42 Scale Parts 43 Chassis Parts 44 Goosneck Parts 45 Swing Arm Parts 46 47 Conveyor Parts 48 Hydraulic Door Parts 49 Shell Parts...

Страница 3: ...improper or insufficient maintenance or iv normal wear or tear This warranty does not cover products that are previously owned and extends solely to the original purchaser of the product Should the or...

Страница 4: ...hat will help you achieve years of dependable performance and help maintain safe operating conditions If this machine is used by an employee or is loaned or rented make certain that the operator s pri...

Страница 5: ...ces or on hillsides Use care when moving or operating Speed Tender near electric lines as serious injury or death can result from contact Never adjust service clean or lubricate Speed Tender until all...

Страница 6: ...cal JM0014983 6 Important Disconnect Power To Scale Decal JM0040056 7 Warning Always Use Safety Chains Decal JM0014995 8 Warning Trailer Can Roll Decal JM0014997 9 Run Engine At Full Throttle To Charg...

Страница 7: ...Stripe JM0045611 16 LC390 Opposite Conveyor Side Stripe JM0045612 17 2 x 18 Red and White Reflective Strip JM0015079 18 Grease Point Decal JM0040055 19 Warning Falling Or Lowering Decal JM0014992 20...

Страница 8: ...s Conveyor B Optional Deluxe Wireless Remote Starts Stops Conveyor Raises Lowers Conveyor Opens ClosesTank Doors Hydraulically Swings Conveyor Electronic Scale Shut Off F G E H MAX I MIN I MAX H Min A...

Страница 9: ...proper tire pressure and wheel torque located on page 19 of this manual 1 3 Connecting Speed Tender to the Towing Vehicle WARNING Do not stand between the Speed Tender and tow vehicle when hooking up...

Страница 10: ...law for lighting and marking requirements WARNING Travel at a safe speed that allows you to maintain complete control of towing vehicle and Speed Tender at all times 1 5 Hydraulic Power Unit Operatio...

Страница 11: ...he ON position Figure 1 2 3 Slide Choke Lever to the ON position Figure 1 2 4 Turn the key to the start position Once engine starts release key Figure 1 2 5 After starting allow the engine to warm up...

Страница 12: ...h the planter box 2 Release the spring latch from the conveyor Figure 1 3 3 Start the hydraulic power unit and increase throttle speed Allow hydraulic fluid to warm up Figure 1 2 4 Raise the conveyor...

Страница 13: ...esired level then repeat NOTE Adjusting engine throttle will regulate conveyor speed 11 Close door on Speed Tender before the last planter seed box is full so you can completely empty out collapsible...

Страница 14: ...eyor rest Figure 1 3 2 Start the hydraulic power unit and increase throttle speed Allow hydraulic fluid to warm up NOTE Make sure collapsible hopper is in the down position 3 Raise the conveyor off th...

Страница 15: ...est Be sure spring latch is fully engaged 21 Make sure the collapsible hopper is in the up position for storage Figure 1 6 NOTE This will help the water drain out of the hopper 22 The engine must thro...

Страница 16: ...he down position CAUTION If you are parked on an incline the conveyor may swing freely It is advised that you do not use Speed Tender on uneven ground 11 With the conveyor at a 45 Deg angle swing the...

Страница 17: ...splay shows Hello then the current weight value is displayed 2 Press G N to access the gross mode Live scale weight is displayed in the G N weighing mode 3 In the gross mode press the ZERO CLEAR key t...

Страница 18: ...per bearing Figure 2 1 NOTE Over lubrication of these bearings will result in premature failure NOTE The conveyor has four bearings that need grease two at each end The auger is equipped with one bear...

Страница 19: ...ximum recommended tire pressure 125 psi is the cold rating of the 215 75R17 5 tire that is standard for the 535 Speed Tender J M also recommends to rotate your tires front to back not side to side eve...

Страница 20: ...n your other hand C Using the edge of the bearing like an ice cream scoop work it in until you see fresh grease come out of the top side of the bearing D Rotate 1 8 of a turn and repeat until the whol...

Страница 21: ...ulic reservoir and refill as needed 4 Pressurize system again to reverse the motion of step 2 Maintain pressure on system for at least 5 sec after cylinder rods stop moving Check that cylinders have f...

Страница 22: ...running in the center of the pulley NOTE Do not loosen the Adjustment bolt 5 Tighten all bolts on bearing mounting plate and adjustment bolts jam nuts 6 Repeat at discharge end 7 When belt is running...

Страница 23: ...e to stop the combined load Your Speed Tender and tow vehicle will seldom have the correct amperage flow to the brake magnets to give you comfortable safe braking unless you make proper brake system a...

Страница 24: ...s When to adjust brakes 1 After the first 200 miles of operating when the brake shoes and drums have seated 2 At 3 000 mile intervals or once a year whichever comes first Brake Cleaning and Inspection...

Страница 25: ...e backing plate that are in contact with the brake shoes and magnet lever arm Apply a light film of grease on the actuating block mounted on the actuating arm Troubleshooting Most electric brake malfu...

Страница 26: ...sconnected and the amp meter put in series into the line System amperage draw should be as noted in the table below Make sure your ammeter has sufficient capacity and note polarity to prevent damaging...

Страница 27: ...pect for oil leaks and repair as appropriate 5 Check all hoses fittings bolts and hardware to make sure that they are secure and properly tightened 6 Check engine oil level See Engine operator s manua...

Страница 28: ...y the Hydraulic Oil should be changed more often 15 Check motor oil level See Engine operator s manual for details on oil levels oil types and service intervals 16 Retract all hydraulic cylinders to p...

Страница 29: ...oken springs in brakes Locking brakes a Replace any weak or broken springs in brakes b Replace any excessively worn or contaminated linings Grabbing brakes a Replace any excessively worn or contaminat...

Страница 30: ...ot move up or down Hydraulic pump is not producing sufficient pressure or volume to hydraulic cylinder a Check for pinched or leaking hydraulic lines b Allow hydraulic oil to warm up c Increase engine...

Страница 31: ...eel 1 4 20 6 9 10 12 5 13 14 5 16 18 12 17 19 24 25 29 3 8 16 20 30 33 43 44 47 7 16 14 32 47 54 69 71 78 1 2 13 47 69 78 106 110 119 9 16 12 69 103 114 150 154 169 5 8 11 96 145 154 209 215 230 3 4 1...

Страница 32: ...ar Door Cylinder Front Door Cylinder Swing Cylinder 18 1 1 2 1 1 3 4 5 6 7 7 6 6 6 8 8 9 10 16 17 19 20 21 22 23 24 33 34 32 31 30 29 28 27 26 25 Boom Cylinder 8 13 11 12 14 15 8 35 3 0 Silver Valve H...

Страница 33: ...e ORB 90 Degree Elbow JM0026121 15 6 GPM PO Check Valve Cartrige ST Boom Cylinder JM0082405 16 1 2 x 34 Hydraulic Hose 34inch8M3k 8G 8FJX 8G 8FJX JM0025347 17 1 2 x 34 Hydraulic Hose 34inch8M3k 8G 6MP...

Страница 34: ...ear Door Cylinder Front Door Cylinder Swing Cylinder Boom Cylinder 18 1 1 2 1 1 3 4 5 6 7 7 6 6 6 8 8 8 9 10 13 11 12 14 15 16 17 19 20 21 22 33 34 35 31 32 30 29 28 27 25 23 24 26 8 3 1 Gold Valve Hy...

Страница 35: ...PO Check Valve Cartrige ST Boom Cylinder JM0082405 16 1 2 x 34 Hydraulic Hose 34inch8M3k 8G 8FJX 8G 8FJX JM0025347 17 1 2 x 34 Hydraulic Hose 34inch8M3k 8G 6MPX 8G 8FJX JM0010285 18 Honda GX390 Engin...

Страница 36: ...Rear Door Cylinder Front Door Cylinder Swing Cylinder 18 1 1 1 1 3 4 2 5 6 7 7 6 6 6 8 8 9 10 16 17 19 20 21 22 23 24 33 32 29 28 27 26 25 30 31 Boom Cylinder 8 13 11 12 14 15 8 34 3 2 Black Valve Hyd...

Страница 37: ...Steel Hose for PO Check JM0079973 14 3 8 Male JIC x 3 8 Male ORB 90 Degree Elbow JM0026121 15 6 GPM PO Check Valve Cartrige ST Boom Cylinder JM0082405 16 1 2 x 34 Hydraulic Hose 34inch8M3k 8G 8FJX 8G...

Страница 38: ...oor Cylinder Front Door Cylinder Swing Cylinder 18 1 1 1 1 3 4 2 5 6 7 7 6 6 6 8 8 9 10 16 19 20 21 22 23 24 27 26 29 28 31 30 33 32 35 36 37 34 25 Boom Cylinder 8 13 11 12 14 15 8 17 38 3 3 Black Val...

Страница 39: ...8FJX JM0025347 17 1 2 x 34 Hydraulic Hose 34inch8M3k 8G 6MPX 8G 8FJX JM0010285 18 Honda GX390 Engine JM0001749 19 Vonberg 2100 PSI Blowoff Valve JM0037492 20 3 8 Male NPT x 3 8 Female NPT x 3 8 Femal...

Страница 40: ...t should be tightened with 5 lbs of torque There is a spring poppit and ball bearing at the bottom of each coil Top Coil operates bottom port Bottom Coil operates top port When changing cartridge make...

Страница 41: ...ights 4 1 Remote Options JM0028114 DPST On Off Conveyor Start Stop This is a throw switch it is either on or off JM0037124 DPDT On Off On Conveyor Swing Front Rear Front Door Up Down Rear Door Up Down...

Страница 42: ...the Auto Dispense button again to repeat the process This can be done during the conveyor cleanout stage Setting the desired Auto Dispense Weight Press Scroll 2 to enter Auto Dispense menu Hold Tare 3...

Страница 43: ...4580 Seal 12015284 A Blk B Wht 16 2 SJTO cut 87 Strip 1 5 each end Conn 12 Term 12 Seal 1 A Blk B Wht Marker Lt Extentions 2 per Kit 60 1 5 2 4 1 5 6 12g Red 12g Blk 3 8 Sleeving 61 Sleeving 5 Brake C...

Страница 44: ...ate 10 5 2016 Rev Description J M 510 Wr Hn Ext kit JM0039361 Conn 12015792 Term 12124580 Seal 12015284 A Blk B Wht 16 2 SJTO cut 87 Strip 1 5 each end Conn 12010973 Term 12124582 Seal 12015359 A Blk...

Страница 45: ...2 Onboard Controller Flood Light Switch Harness JM0034135 170 402 C A D B To Tank Flood Light To Auger Conveyor Flood Light Black Black White White Flood Light Harness JM0019965 Black Black Flood Lig...

Страница 46: ...5 1 Ladder Parts 41 5 2 Scale Parts 42 5 3 Chassis Parts 43 5 4 Goose Neck Parts 44 5 5 Swing Arm Parts 45 5 6 Conveyor 46 47 5 7 Hydraulic Door Parts 48 5 8 Shell Parts 49 5 9 Roll Tarp Parts 50 5 1...

Страница 47: ...ck Hex Nut JM0001512 4 1 2 x 3 8 Shoulder Bolt JM0009998 5 Ladder Linkage 535 JM0031279 6 Ladder Brace 535 JM0026744 7 8 Rung Ladder Assembly 535 JM0031154 8 3 8 16 x 1 Gr5 Z SF Hex Bolt JM0002092 9 3...

Страница 48: ...ex Bolt JM0002101 2 1 2 USS Flat Washer JM0003082 3 Non Scale Weldment JM0002514 4 1 2 13 Gr5 Z Centerlock Hex Nut JM0001511 Scale Bar Mount Non Scale Bar Mount Scale Display Box 640 XL Display t Desc...

Страница 49: ...g Nut JM0042044 11 1 0 8 X 6 5 Gr5 Z Hex Bolt JM0014192 12 0 75 10 X 4 75 Gr5 Z Hex Bolt JM0041868 13 Right Hand Equalizer JM0026795 14 1 0 8 Gr5 Z Centerlock Hex Nut JM0002149 15 0 75 10 Gr5 Z Center...

Страница 50: ...Description Part No 1 535 Gooseneck Weldment JM0041153 2 5 8 11 Gr5 Z Centerlock Hex Nut JM0002146 3 5 8 11 x 2 1 4 Grd 5 Z Hex Bolt JM0001493 4 Seed Tender Gooseneck Jack JM0007078 5 5th Wheel Hitch...

Страница 51: ...Centerlock Hex Nut JM0001511 t Description Part No 25 4375 x 2 75 Z Roll Pin JM0009895 26 Pin Conveyor Swing JM0040354 27 3 8 16 x 1 Gr5 Z SF Hex Bolt JM0002092 28 Parallel Linkage Spool Assembly JM00...

Страница 52: ...for 10 Conveyor JM0030852 14 Drive Roller For V Guide Belt JM0025414 15 5 8 11 x 7 1 2 Gr5 Z Hex Bolt JM0001631 16 5 8 11 Gr5 Z Hex Nut JM0001522 17 1 4 20 x 3 4 Gr5 Z SF Hex Bolt JM0001642 18 1 4 20...

Страница 53: ...ex Nut JM0001630 11 Clamp Bar Conveyor Skirt JM0025652 12 1 4 20 x 3 4 Gr5 Z SF Hex Bolt JM0001642 13 Conveyor Hopper Brush Mount JM0025616 14 Tube Conveyor Roll V Guide Idler JM0025430 15 16 V Guide...

Страница 54: ...ical Other Side t Description Part No 1 1 1 2 Bore x 7 Hydraulic Cylinder JM0002882 2 Hydraulic Door Weldment JM0026704 3 1 2 13 x 1 1 4 Gr5 Z Hex Bolt JM0001513 4 1 2 13 Gr5 Z Centerlock Hex Nut JM00...

Страница 55: ...und Wire Lynch Pin JM0014929 9 Plastic Lanyard with Plastic Plug JM0041431 10 5 8 11 x 1 3 4 Gr5 Z Hex Bolt JM0016681 11 5 8 USS Flat Washer JM0003073 t Description Part No 12 1 2 x 3 8 LG 3 8 16th Sh...

Страница 56: ...1 2 13 x 1 Gr5 Z Hex Bolt JM0010225 13 1 2 13 Gr5 Z Centerlock Hex Nut JM0001511 14 3 8 16 Gr5 Z SF Hex Nut JM0002152 15 Tie Down Tube 535 JM0013896 t Description Part No 16 Tarp Stop JM0002448 17 3...

Страница 57: ...mbly RH JM0042049 5 16k Drum JM0042046 6 16k Hub 10 on 8 75 JM0042045 7 16k Small Race JM0042015 8 16k Small Bearing JM0042016 9 Spindle Washer 3 OD JM0042050 10 16k Spindle Nut JM0042055 11 16k Cotte...

Страница 58: ...le JIC reducer 2406 08 06 JM0026117 7 6 male JIC x 1 2 male NPT 90 degree elbow 2501 06 08 JM0042849 8 Flow Control Talc Applicator FC51 5 0 2 GPM JM0026104 9 8 male JIC x 1 2 male NPT x 8 male JIC te...

Страница 59: ...ch4M3K 4G 6FJX 4G 6FJX JM0042861 5 1 2 x 20 Hydraulic Hose 20inch8M3K 8G 8MJ 8G 8FJX JM0042862 6 3 8 Male JIC x 1 2 Male NPT 90 Degree Elbow JM0042849 7 12 Male O Ring X 8 Female Pipe Straight JM00809...

Страница 60: ...JIC x 3 8 Male ORB Straight JM0043614 6 Intercomp Talc Block Assembly FA VBBA TA JM0051361 7 3 8 Male ORB x 3 8 Female ORB Straight Reducer JM0039051 8 1 2 Male JIC x 3 4 Male NPT 90 Degree Elbow JM00...

Страница 61: ...4G 6FJX JM0051419 6 Talc Pressure Relief Valve for Blue Force America Valve JM0081542 7 5 16 18 x 6 1 2 Socket Head Cap Screw JM0081547 8 O Ring Between Force America Valve Banks JM0051416 9 Talc Chec...

Страница 62: ...62 6 0 Aftermarket Parts 29 31 30 9 11 10 12 5 13 14 16 6 5 8 7 3 2 15 17 18 4 20 1 19 23 22 28 25 26 27 24 21 Talc Applicator...

Страница 63: ...Flighting Weldment JM0083248 14 1 4 20 Gr5 Z SF Hex Nut JM0001630 15 3 8 16 Gr5 Z SF Hex Nut JM0002152 16 3 8 16 x 2 Gr5 Z SF Hex Bolt JM0016070 17 2 Exhaust Clamp with Fasteners Electric Hydraulic Mo...

Страница 64: ...censing ST LVC 1 Factory Installed Electronic Scale Package with StandardWT 640XL Indicator 535STWS AveryWeigh Tronix 2060 Indicator includes USB export and Field Data Storage capabilities in place of...

Страница 65: ...will allow enough clearance to slide the weigh bars into the Shell Leg Weldment Spools Figure 6 2 5 Slide Weigh Bars into the Shell Leg Weldment Spools and lower the Shell Leg Weldment down so the We...

Страница 66: ...Display Box 7 16 Insert the four wires form the weigh bars into the back of the scale indicator box Insert weight bar wires through each grommet 17 Remove the Back Plate from the 640XL Display Interfa...

Страница 67: ...Specifications 67 6 0 Aftermarket Installation Instructions Weigh Bar Plugins Print Plugin Optional Power Cord Plugin Figure 6 7 Figure 6 6 Back Plate NOTES Wireless Receiver Plugin...

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