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4.3 Locate the ECU’s fuel injector wires. Use
the pin-out on Pg17 of these instructions to help
you find the wrires. They are a large Yellow and
a large Yellow/Black wire located in the connec-
tor nearest the drivers side of the car. Use the
included T-taps and multi-purpose pliers to tap
into the wires. Next, locate a large Black wire in
the opposite end of that connector. T-tap the
Black wire. This is the system ground. Now, in
the far end of the other connector, locate the
White/Red wire and tap into it. This is switched
battery positive. 

4.4 Next, locate the Red/Blue wire at the 2M
pin location in the same connector as the two
injector wires. This is the Exhaust Gas Oxygen
(O2) sensor wire. Cut this wire about 2” from the
ECU connector. Strip 1/4" of insulation from
both ends of the cut wire. Crimp a Male Spade
connector onto the side of the cut wire that
leads into the harness. Crimp a Female Spade
connector onto the side of the cut wire that
leads to the ECU connector. Connect the
Powercard’s Red wire to the T-tap on the
White/Red wire of the ECU and the
PowerCard’s Black wire to the T-tap on the
Black wire of the ECU. Connect the
White/Yellow & Green/Gray wires
of the PowerCard (between the power and
ground wires) to the T-taps on the Yellow and
Yellow/Black injector wires at the ECU. These
wires can be connected in any order. Connect
the Female spade connector on the Purple wire
of the PowerCard to the Male spade connector
on the Red/Blue wire leading into the harness.
Connect the Male spade connector on the
Purple/Yellow wire of the PowerCard to the
Female spade connector on the Red/Blue wire
leading into the ECU connector. Illustration 4.4

Supercharger Installation Instructions

999-156, 999-157, 999-158 & 999-159

-7-

Revised 06/08

Illustration 4.3

Yellow &

Yel/Blk

Red/Blue

Illustration 4.4

Purple

Purple/Yellow

Содержание 999-156

Страница 1: ...e not a competent mechanic do not attempt this installa tion TOOLS REQUIRED Most of these tools are available at your local hardware or auto parts stores 17mm 14mm 13mm 12mm 10mm 8mm sockets Deep sock...

Страница 2: ...ll restrictor inside the rubber hose that ran from the cam cover to the chrome tubing It can be felt as a lump in the straight section of the hose near the chrome tube end Persuade it out by gently cl...

Страница 3: ...same position as the standard throttle body on the intake manifold Use the 1104 sealant provided if the original gasket was not salvaged Reconnect the coolant hoses to the idle control valve as you f...

Страница 4: ...en the bottom bolt to 36 ft lbs Once the bot tom bolt is tight remove the upper bolt Now slide the power steering pivot bolt rearward out of the pump It will be reinstalled from the front Remove the r...

Страница 5: ...Now tighten the hose on the power steering pump Once the two bolts are tight the two tabs on the power steering hose clamp can be bent down again Illustration 3 3 VERY IMPORTANT Check the clearance be...

Страница 6: ...ocket remove the four nuts and one bolt that secure the plate to the car Remove the plate to gain access to the Electronic Control Unit ECU Illustration 4 1 4 2 Locate the PowerCard Fuel Management Sy...

Страница 7: ...connector onto the side of the cut wire that leads into the harness Crimp a Female Spade connector onto the side of the cut wire that leads to the ECU connector Connect the Powercard s Red wire to the...

Страница 8: ...t get stretched or pinched in any of the glovebox hinges The split loom plastic sheathing from Step 4 1 will help keep the wires located properly For a dashboard mount you can put Velcro on the back...

Страница 9: ...o the elbow 6 0 SUPERCHARGER INSTALLATION 6 1 Remove the engine lift eyelet at the front of the engine just above the exhaust manifold by removing the bolt using a 14mm socket Using the two new flange...

Страница 10: ...ool Make sure that the cable runs in the center of the groove of the throttle spool If it does not adjust the throttle cable bracket left or right until it is centered in the spool s groove Have an as...

Страница 11: ...it along its length to cover the brake line running just above the elbow This will prevent any contact at this point which may result in noise during opera tion 7 5 Locate the 3 4 diameter idle air ho...

Страница 12: ...allow for engine movement Make sure the line is not pinched in any way and that it has no possibility of interfering with the throttle cable or spool Use tie wraps as necessary to secure the line The...

Страница 13: ...h Complete step 8 5 before starting your engine 8 5 CLEARANCES IMPORTANT MAKE SURE THAT YOU HAVE AT LEAST 3 4 INCH CLEARANCE BETWEEN ANY ENGINE MOUNTED COMPONENT AND ANY BODY MOUNTED COMPONENT CRITICA...

Страница 14: ...see the silver spade connector through the translucent insu lation then you need to disconnect and properly reconnect this connection 9 2 IDLE ADJUSTMENT Restart your engine Using the idle airscrew on...

Страница 15: ...the position that bypasses the boost air back into the supercharger inlet As you blip the throttle the actuator arm will move and close a butterfly valve inside the bypass manifold Using a short piece...

Страница 16: ...or arm contact point and shaft bushing with light grease to insure long life these parts are exposed to under hood dirt and grime TROUBLESHOOTING SYMPTOM Engine cranks but will not start PROBABLE CAUS...

Страница 17: ...and Yellow Black Injectors T Tap these wires White Yellow Green Gray PowerCard wires Ground T Tap this wire ECU Red Blue Exhaust O2 Sensor Cut this wire and splice in PowerCard In Out Purple Purple Ye...

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