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lowest idle speed possible with only a slight
droop in the idle (checked as described above
with a warm engine, lights and heater fan on
high).

9.4 Using a timing light, adjust your ignition tim-
ing to 6 degrees before top dead center (BTDC).
You have to run a jumper wire (an unfolded
paper clip will do nicely) between terminals
“GND” and “TEN” of your diagnostics center
(located just above the driver’s side shock
absorber). The ignition timing is adjusted using
the position sensor mounted at the firewall end
of the intake camshaft. A 12mm box wrench will
loosen the securing bolt. 

9.5 IGNITION TIMING AND FUEL QUALITY: Your
Miata supercharger kit is designed to operate on 91
Octane fuel. Make sure that you run your engine on
91 octane only, which means you should complete-
ly burn up any lower octane gas in your tank and
refill it with 91 octane before installing your super-
charger kit. NOTE: In any case, should you ever
hear “pinging” or knocking from your engine when
under acceleration, you should take measures to
eliminate this detonation, i.e. higher-octane fuel or a
further retardation in ignition timing. NEVER CON-
TINUE TO OPERATE YOUR ENGINE IF YOU
HEAR ANY SIGNS OF DETONATION (PINGING
OR KNOCKING).

This kit has been carefully designed to work within
the stock Mazda engine parameters and no deto-
nation will occur if the above settings and fuel are
followed. The only way detonation can creep into
your situation is if your engine has a mechanical
fault, the fuel you are using is of the incorrect
octane, if your timing is set incorrectly or if your
fuel filter is clogged. It is your responsibility as the
installer of this kit to ensure that the supercharger
has been installed according to specification. 

DRIVING TIP:
If you should find yourself in a situation where you
cannot find high-octane fuel, you can bypass the
supercharger temporarily. Note the position the

bypass actuator arm is in during idle. This is the
position that bypasses the boost air back into the
supercharger inlet. As you blip the throttle, the
actuator arm will move and close a butterfly valve
inside the bypass manifold. Using a short piece of 

wire, fix the bypass actuator arm in the “bypass”
position that it holds at idle. This will prevent boost
from being developed and thus, detonation will not
occur. Of course, your engine will now run like a
stock Miata, but will be quite operable for as long
as you need. When you find higher-octane fuel,
simply remove the wire to release the actuator arm
and the bypass will function normally, closing dur-
ing acceleration, bypassing during idle and cruise.
Try to run the low octane fuel out of your tank
before filling up. Mixing fuels of different octane will
lower the overall rating and detonation could still
be a problem. You can order a Jackson Racing
Boost Timing Controller that retards your timing
during boosted conditions. This is useful for those
who can only find 91 Octane fuel or wish to
increase their low-end power by advancing the
static ignition timing.

9.6 Starting procedure: Start your engine as you
would a standard Miata. Remember to bring the
engine up to operating temperature (as indicated
by your water temperature gauge) before running it
hard. Full boost on a cold engine will greatly
increase your engine wear.

9.7 Oil changes: we suggest you use synthetic oil
such as Mobil 1 and change it regularly (5000
miles maximum). If you use a mineral oil, change it
every 2500 miles. While your supercharger does
not use any engine oil for its lubrication, your
engine will be working a little harder with the addi-
tion of a supercharger. The synthetic oil provides
an extra measure of protection, but is not neces-
sary for safe and reliable operation. 

9.8 Breaking-in: Your supercharger will work per-
fectly from the first time you fire it up. However, it
does need about 500 miles to fully seat the rotors.
Up to that time, you may notice a slight noise com-
ing from the supercharger at idle. This is normal.

Supercharger Installation Instructions

999-156, 999-157, 999-158 & 999-159

-15-

Revised 06/08

Figure 9.4

Содержание 999-156

Страница 1: ...e not a competent mechanic do not attempt this installa tion TOOLS REQUIRED Most of these tools are available at your local hardware or auto parts stores 17mm 14mm 13mm 12mm 10mm 8mm sockets Deep sock...

Страница 2: ...ll restrictor inside the rubber hose that ran from the cam cover to the chrome tubing It can be felt as a lump in the straight section of the hose near the chrome tube end Persuade it out by gently cl...

Страница 3: ...same position as the standard throttle body on the intake manifold Use the 1104 sealant provided if the original gasket was not salvaged Reconnect the coolant hoses to the idle control valve as you f...

Страница 4: ...en the bottom bolt to 36 ft lbs Once the bot tom bolt is tight remove the upper bolt Now slide the power steering pivot bolt rearward out of the pump It will be reinstalled from the front Remove the r...

Страница 5: ...Now tighten the hose on the power steering pump Once the two bolts are tight the two tabs on the power steering hose clamp can be bent down again Illustration 3 3 VERY IMPORTANT Check the clearance be...

Страница 6: ...ocket remove the four nuts and one bolt that secure the plate to the car Remove the plate to gain access to the Electronic Control Unit ECU Illustration 4 1 4 2 Locate the PowerCard Fuel Management Sy...

Страница 7: ...connector onto the side of the cut wire that leads into the harness Crimp a Female Spade connector onto the side of the cut wire that leads to the ECU connector Connect the Powercard s Red wire to the...

Страница 8: ...t get stretched or pinched in any of the glovebox hinges The split loom plastic sheathing from Step 4 1 will help keep the wires located properly For a dashboard mount you can put Velcro on the back...

Страница 9: ...o the elbow 6 0 SUPERCHARGER INSTALLATION 6 1 Remove the engine lift eyelet at the front of the engine just above the exhaust manifold by removing the bolt using a 14mm socket Using the two new flange...

Страница 10: ...ool Make sure that the cable runs in the center of the groove of the throttle spool If it does not adjust the throttle cable bracket left or right until it is centered in the spool s groove Have an as...

Страница 11: ...it along its length to cover the brake line running just above the elbow This will prevent any contact at this point which may result in noise during opera tion 7 5 Locate the 3 4 diameter idle air ho...

Страница 12: ...allow for engine movement Make sure the line is not pinched in any way and that it has no possibility of interfering with the throttle cable or spool Use tie wraps as necessary to secure the line The...

Страница 13: ...h Complete step 8 5 before starting your engine 8 5 CLEARANCES IMPORTANT MAKE SURE THAT YOU HAVE AT LEAST 3 4 INCH CLEARANCE BETWEEN ANY ENGINE MOUNTED COMPONENT AND ANY BODY MOUNTED COMPONENT CRITICA...

Страница 14: ...see the silver spade connector through the translucent insu lation then you need to disconnect and properly reconnect this connection 9 2 IDLE ADJUSTMENT Restart your engine Using the idle airscrew on...

Страница 15: ...the position that bypasses the boost air back into the supercharger inlet As you blip the throttle the actuator arm will move and close a butterfly valve inside the bypass manifold Using a short piece...

Страница 16: ...or arm contact point and shaft bushing with light grease to insure long life these parts are exposed to under hood dirt and grime TROUBLESHOOTING SYMPTOM Engine cranks but will not start PROBABLE CAUS...

Страница 17: ...and Yellow Black Injectors T Tap these wires White Yellow Green Gray PowerCard wires Ground T Tap this wire ECU Red Blue Exhaust O2 Sensor Cut this wire and splice in PowerCard In Out Purple Purple Ye...

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