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9.9 Performance: You will notice that your engine
runs stronger on cold days than on very hot ones.
This is due to the nature of the internal combustion
engine. When the air is cold, the engine receives a
denser charge of air, thus more power can be pro-
duced. While this is true with any engine, the
supercharger amplifies this cold air benefit.
10.0 LONG TERM MAINTENANCE

10.1 BELTS

The only item to watch with your supercharger kit
will be the belt tension for the supercharger drive.
If you have a tension gauge for a poly-vee belt, the
tension is to be 90 pounds. If you see a large
accumulation of belt dust on your supercharger, it
is an indication that your belt is slipping. A slight
amount of belt dust is normal. CHECKING YOUR
BELT FOR WEAR: As the belt wears, small cracks
will form in each of the ribs on the inside run of the
belt. Replace your belt when you can count six
cracks within in one inch of length (six cracks total
from all ribs combined). 

10.2 DRIVEABILITY

If you notice a driveabilty problem as your car
ages, have your fuel pressure checked. Have a
technician install an accurate 0 to100psi fuel
pressure gauge in the fuel line BEFORE it enters
the fuel rail .

10.3 Every six months or so, check your hose
clamps for correct tension. The rubber hoses will
take a set and the clamps may not be holding as
tight. Also check all mounting bolts and nuts, par-
ticularly the throttle cable anchor bracket.  

10.4 Your air filter is a long-life unit needing serv-
ice only every 15,000 miles. To clean, you can
wash the filter element in soap and water. Use a
dish detergent soap such as Dawn, etc.  Rinse
thoroughly and allow to dry. Wet the filter element
with a light application of ATF (automatic trans-
mission fluid). Alternatively, a special cleaning kit
is available from Jackson Racing (#901-970).

10.5 At every oil change, lubricate the bypass
actuator arm contact point and shaft bushing with
light grease to insure long life - these parts are
exposed to under hood dirt and grime.

TROUBLESHOOTING

SYMPTOM: Engine cranks but will not start
PROBABLE CAUSES: Airflow meter disconnect-
ed; Idle air line open; Low battery voltage

CURE: Double check that seven pin to airflow
meter is well connected. Re-check the 3/4” ICS
line and the PCV line to see that they are not
leaking. Use a known good battery to “jump” the
Miata’s battery. It is possible to have enough volt-
age to crank a Miata but not enough to correctly
run the engine’s control computer.

SYMPTOM: Unstable Idle
PROBABLE CAUSE: Idle air screw set incorrect-
ly; Restrictor left out in step #7.8; Pinched idle air
balance line; air leak in intake track.
CURE: Re-check restrictor. Check idle adjustment
procedure in step 8.1 above. Check the idle air
balance line for restriction or pinching. Check for
air leaks - vacuum at idle should be at least 17.7
in Hg.

11.0 FURTHER MODIFICATIONS
Now that your Miata has a stronger engine, there
are a few changes you might want to make to the
rest of the car to improve its performance. A free
flowing exhaust system will make your super-
charged Miata that much faster.

Options include a 4-2-1 header (#903-110, CARB
approved, Manual Transmission only) and a cat-
back exhaust system. Both are available at
MiataMania.com & Supercharger.com. Also, while
your new supercharger and the standard Mazda
clutch work well together, it is a good idea to step
up to the ACT Stage 1 clutch kit (#999-606) when
you change your clutch.

WARRANTY: The supercharger system carries a
two-year or 100,000 mile warranty (for the original
purchaser of the kit) against defects in materials
and workmanship. No other warranties apply. This
warranty is void if the subject vehicle is used in
any racing activities of any sort. 

HELP: If you experience any problems with your
kit during installation or operation, contact your
retailer or Jackson Racing at 1-888-888-4079.

Supercharger Installation Instructions

999-156, 999-157, 999-158 & 999-159

-16-

Revised 06/08

Содержание 999-156

Страница 1: ...e not a competent mechanic do not attempt this installa tion TOOLS REQUIRED Most of these tools are available at your local hardware or auto parts stores 17mm 14mm 13mm 12mm 10mm 8mm sockets Deep sock...

Страница 2: ...ll restrictor inside the rubber hose that ran from the cam cover to the chrome tubing It can be felt as a lump in the straight section of the hose near the chrome tube end Persuade it out by gently cl...

Страница 3: ...same position as the standard throttle body on the intake manifold Use the 1104 sealant provided if the original gasket was not salvaged Reconnect the coolant hoses to the idle control valve as you f...

Страница 4: ...en the bottom bolt to 36 ft lbs Once the bot tom bolt is tight remove the upper bolt Now slide the power steering pivot bolt rearward out of the pump It will be reinstalled from the front Remove the r...

Страница 5: ...Now tighten the hose on the power steering pump Once the two bolts are tight the two tabs on the power steering hose clamp can be bent down again Illustration 3 3 VERY IMPORTANT Check the clearance be...

Страница 6: ...ocket remove the four nuts and one bolt that secure the plate to the car Remove the plate to gain access to the Electronic Control Unit ECU Illustration 4 1 4 2 Locate the PowerCard Fuel Management Sy...

Страница 7: ...connector onto the side of the cut wire that leads into the harness Crimp a Female Spade connector onto the side of the cut wire that leads to the ECU connector Connect the Powercard s Red wire to the...

Страница 8: ...t get stretched or pinched in any of the glovebox hinges The split loom plastic sheathing from Step 4 1 will help keep the wires located properly For a dashboard mount you can put Velcro on the back...

Страница 9: ...o the elbow 6 0 SUPERCHARGER INSTALLATION 6 1 Remove the engine lift eyelet at the front of the engine just above the exhaust manifold by removing the bolt using a 14mm socket Using the two new flange...

Страница 10: ...ool Make sure that the cable runs in the center of the groove of the throttle spool If it does not adjust the throttle cable bracket left or right until it is centered in the spool s groove Have an as...

Страница 11: ...it along its length to cover the brake line running just above the elbow This will prevent any contact at this point which may result in noise during opera tion 7 5 Locate the 3 4 diameter idle air ho...

Страница 12: ...allow for engine movement Make sure the line is not pinched in any way and that it has no possibility of interfering with the throttle cable or spool Use tie wraps as necessary to secure the line The...

Страница 13: ...h Complete step 8 5 before starting your engine 8 5 CLEARANCES IMPORTANT MAKE SURE THAT YOU HAVE AT LEAST 3 4 INCH CLEARANCE BETWEEN ANY ENGINE MOUNTED COMPONENT AND ANY BODY MOUNTED COMPONENT CRITICA...

Страница 14: ...see the silver spade connector through the translucent insu lation then you need to disconnect and properly reconnect this connection 9 2 IDLE ADJUSTMENT Restart your engine Using the idle airscrew on...

Страница 15: ...the position that bypasses the boost air back into the supercharger inlet As you blip the throttle the actuator arm will move and close a butterfly valve inside the bypass manifold Using a short piece...

Страница 16: ...or arm contact point and shaft bushing with light grease to insure long life these parts are exposed to under hood dirt and grime TROUBLESHOOTING SYMPTOM Engine cranks but will not start PROBABLE CAUS...

Страница 17: ...and Yellow Black Injectors T Tap these wires White Yellow Green Gray PowerCard wires Ground T Tap this wire ECU Red Blue Exhaust O2 Sensor Cut this wire and splice in PowerCard In Out Purple Purple Ye...

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