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ILG/S gearbox 

 

manual 

 
 

J+J

 Deutschland GmbH, Auf der Hackelmasch 1, 31061Alfeld, 

fon +4951816017, Fax.+4951816032 

mail: 

[email protected]

 

homepage: www.juj-deutschland.de 

 

ILG   /

 

S

 

figure 4 : ILG/S gearbox stopscrew adjustment 

7.

 

Put the gearbox into the fully closed position by turning the handwheel clockwise.  

8.

 

The actuator must also return (the valve) to its fully closed position. When the fully closed position can 
not be achieved, loosen the stopscrew-close of the gearbox (see figure 4) and check the travel stop 
adjustment of the actuator. 

9.

 

Turn the stop-screw back into the gearbox until blocked (handtight). Secure the stopscrew–open with 
the counternut.  

10.

 

If still no return to closed position is achieved, check if any obstacles prevent the valve from returning 
back into its closed position.  

11.

 

Be sure the gearbox and valve are in fully closed position. 

12.

 

Adjustment completed. The assembly is ready for automatic operation

 

   

 

4. 

Operating  

 
Under normal circumstances the valve is operated by an automatic actuator. The ILG/S gearbox allows manual 
operation (closing or opening) of the valve in case of malfunction in the automatic actuator-system. 
 

1.

 

The gearbox is operated by handwheel. 

2.

 

The valve is closed by turning the handwheel clockwise. 

3.

 

Stop turning when the required valveposition is achieved. The number of rotations of the handwheel 
needed to turn the valve from fully opened to fully closed position is listed in table 2. 

4.

 

When the valve can not be totally closed, first detect and solve the cause of failure. 

5.

 

In case of  malfunction of the gearbox, this has to be replaced (see chapter 2 for dismounting). Return 
the gearbox to your supplier for repair. 

6.

 

When you do the repair in house, all replacement parts must be obtained from the manufacturer to 
assure proper operation of the gearbox. 

7.

 

The gearbox is self-braking. Therefore no fixation is needed to retain the valveposition

1

8.

 

When the cause of the malfunction is solved, turn the handwheel until blocked (for correct stand of the 
gearbox, see chapter 2: installation). 

9.

 

The system is ready for use. 
 

                                                                 

1

 Option is a fixation of the the inputshaft to prevent (not allowed) turning. 

Содержание ILG/S

Страница 1: ...MANUAL FOR INSTALLATION AND OPERATING for the gearbox model ILG S...

Страница 2: ...ackelmasch 1 31061Alfeld fon 4951816017 Fax 4951816032 mail info juj deutschland de homepage www juj deutschland de 2 1 Preface 3 1 1 Technical data 3 1 2 Handling and safety precautions 3 3 Adjustmen...

Страница 3: ...to valve Max Torque Nm size ISO 5211 ISO 5211 1 Inputshaft Output ILG S 210 F05 F07 F05 F07 F10 28 5 330 ILG S 550 F07 F10 F12 F07 F10 F12 F14 78 934 ILG S 880 F10 F12 F14 F10 F12 F14 F16 123 1620 IL...

Страница 4: ...osed according to local regulations for incineration 2 Installation mounting to the valve The ILG S is a sandwich manual override quarter turn gearbox for single acting quarter turn pneumatic or elect...

Страница 5: ...differ from figure 1 figure 1 assembly of driveshaft into gearbox ILG S 9 For fail close actuators clockwise close be sure the driveshaft can make a free quarter turn clockwise seen from the bottomsid...

Страница 6: ...eshaft can be freely turned by the actuator from close to open v v without interfering with the wormwheel 3 Adjustment of the stopscrews The gearbox is already mounted on top of the valve see installa...

Страница 7: ...e valve is operated by an automatic actuator The ILG S gearbox allows manual operation closing or opening of the valve in case of malfunction in the automatic actuator system 1 The gearbox is operated...

Страница 8: ...to close ILG S 210 9 25 ILG S 1950 13 ILG S550 8 5 ILG S1950 SP4 52 ILG S 880 9 5 ILG S 6800 SP4 79 25 ILG S 1250 13 75 ILG S 250 SP9 176 table 2 number of turned for totally opening closing 5 Mainten...

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