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J/111 OWNER MANUAL 

 

58 

 

Appendix 

 
APPENDIX A 

Best Practices – Boat Inspection 

 

J Boats has compiled, with the help of several industry experts, the following “best practices” inspection, 
maintenance and use guide for J/Boat owners. We urge each owner to read carefully the 
recommendations, to proactively and periodically inspect all critical components of your boat, and to 
contact anyone in the J/Boats network of dealers, builders and class associations if you need any 
assistance.   
 

INSPECTION OVERVIEW  

Considering the typical high-frequency use seen by many J/Boats, at a minimum, we recommend that 
owners have their boats inspected on an annual basis and that a professional survey be done every five 
years.  An inspection should include a detailed review of the high-load areas, such as the rudder and keel 
attachments, rigging terminals, structural bulkheads, keel floors, mast step, mast partners, steering 
systems, mast and boom fittings, lifelines, etc.  Inspection should also include identifying any possible 
leaks, including thru-hull fittings, as well as identifying worn rigging and hardware.  Additional 
inspections/surveys should be performed immediately after any instances of grounding, collision, and/or 
extreme weather sailing.   

The American Bureau of Shipping (A.B.S.) calls for a detailed inspection every two years and a 
professional survey every 6 years (see Appendix B for details) following new construction.   

According to Carter Gowrie of the Gowrie Group, most insurance companies mandate a professional 
survey for boats at 10 years.  A survey may indicate a structural or safety issue that an owner needs to 
address in order to continue insurance coverage.  For boats that haven’t changed hands (which usually 
triggers a pre-sale survey), it’s otherwise left entirely to the owner to determine when a survey should 
occur. 

KEEL/ KEEL FLOORS  

Overview - One of the most critical areas of a modern, fin-keeled composite boat is the keel and keel floor 
area. This is an area that absorbs incredible loads and enormous stress.   

 

   

 Use Considerations: 

 

1) 

Groundings

 - after any grounding or collision with any underwater object, soft or hard, be sure 

to carefully inspect the keel, sump area and keel floors for any signs of cracking or weakness. 
This is best handled by a qualified marine surveyor.  Even a seemingly minor grounding can 
weaken the overall structure, particularly if left un-repaired for any length of time and/or if the boat 
continues to sail without repairing. There have been cases where a moderate grounding 
revealed no visible damage (due to the bottom of the boat absorbing the impact and then 
returning to shape), only later to reveal the presence of fractured glass on the inner hull laminate 
just aft of the keel.  Have repairs done by a professional yard with a follow-up survey. 
 

2) 

Trailering/ hauling/ poppets

 - boats that are actively trailered can be subject to excessive 

stress and strain on the keel/hull joint.  In fact, years of trailering alone can subject a keel/ hull 
joint to excessively sharp vertical accelerations that can cause significant wear and tear on any 
portion of the composite structure; including keel sump and keel floors.  

Содержание J/111

Страница 1: ......

Страница 2: ...J 111 OWNER MANUAL 2 J 111 Owner Manual HIN Yacht Name Owner Name COPYRIGHT J BOATS INC 2011...

Страница 3: ...n Panel 31 DC Component Layout 32 DC Electrical Schematic 33 Optional AC Schematic 34 Optional AC Panel 35 Optional LPG System 36 Bonding System 37 Keel Cover Plate System 38 Engine System 39 Sail Dri...

Страница 4: ...ARRANTY OF MERCHANTABILITY CE Certification CE Design Category With standard equipment the J 111 Meets Category A Requirements for CE Certification J 111s built by CCFC carry the Category A Certificat...

Страница 5: ...d with a life raft read carefully its operating manual The crew should be familiar with the use of all safety equipment harness flares life raft etc and emergency maneuvering man overboard recovery to...

Страница 6: ...d or e and miscellaneous equipment not included in the light craft mass or in b d consumable liquids fresh water fuel in portable tanks filled to the maximum capacity e consumable liquids fresh water...

Страница 7: ...ies these are organizations that are able to carry out assessments and issue CE certificates for the European Recreational Craft Directive RCD and have also been recognized by ISAF Jason Smithwick Hea...

Страница 8: ...rd Yanmar marine alternator House Battery Capacity 90 amp hours add l 90 amp option Standard Propeller Flex O Fold geared folding prop 16 dia x 11 pitch Battery Type AGM Group 27 Glass Mat Holding Tan...

Страница 9: ...1 254 4342 75 Ballou Blvd Fax 401 254 8978 Bristol RI 02809 email info ccfci com www ccfci com Cushions Ken s Upholstery Phone 401 246 1244 101 Narragansett Ave Fax 401 246 0731 Barrington RI 02806 em...

Страница 10: ...leg should also be thoroughly coated with epoxy primer and any nicks or scratches properly sealed Chainplates are manufactured of polished stainless steel Shroud chainplates are mounted directly to a...

Страница 11: ...GET ON PORTS OR HATCHES AS THEY MAY DAMAGE THE FINISH CLARITY OF SOME DECK HARDWARE Deckhouse Handrails Stainless handrails are standard for secure maneuvering on deck and ease of maintenance Winches...

Страница 12: ...formed at the lower spreader between these shrouds Hydraulic Backstay The J 111 is equipped with a remote hydraulic backstay panel and backstay cylinder from Sailtec for adjusting mast bend and helpin...

Страница 13: ...h to starboard An optional Spinnaker halyard is available and exits the mast to port Mainsheet Traveler is a 4 1 Harken low friction Big Boat system The purchase system on each side controls a Harken...

Страница 14: ...mp charging gauges ___ Check transmission forward reverse ___ Check Saildrive seal SteeringSystem ___ Attach Wheel ___Check steering cable tension ___Test fit emergency tiller ___ Check rudder stops S...

Страница 15: ...the system A top quality roller chain to wire steering system can be kept in as new sensitivity by keeping the wire at a correct tension To check for proper wire tension lock the wheel in position by...

Страница 16: ...50 1850 lb 18 68 D1 8 0 225 850 lb 10 33 Typically the D2 s should remain loose until the V1s and D1s are close to their intended tensions Thereafter the D2 s can be taken up to hand tight and adjuste...

Страница 17: ...is line will then lead down through the SS padeye on the side of the mast near the gooseneck then down to a turning block at the mast collar through the organizer and aft to a rope clutch to starboard...

Страница 18: ...TOM ACRYLIC FIXED PORTLIGHT HARKEN 150A CAM W 425BA FAIRLEAD FOR JIB ADJUSTER BOTTOM FURLER CONTROL LINE TOP Lewmar Hatch 39960020 BSI 913015A 18WJ OPTIONAL COCKPIT OPENING PORTS 2 SPINLOCK XTS0608 HS...

Страница 19: ...LOCK ROUGH TUNE 2670 75MM CARBO W RATCHET ROUGH TUNE 1559 MIDRANGE FIDDLE BLOCK ROUGH TUNE 053 LITTLE FIDDLE BLOCK FINE TUNE 056 LITTLE FIDDLE RATCHET BLOCK W BECKET FINE TUNE 36 SPECTRON STROP 144 SW...

Страница 20: ...SINGLE BLOCK W SPRING HARKEN 3168 BIG BOAT END CONTROL HARKEN 3154 1 8MX TRACK HARKEN 3164 BIG BOAT CAR Harken 2638 40mm Carbo Double Car Control Blocks 2 HARKEN 3168 BIG BOAT END CONTROL HARKEN 2652...

Страница 21: ...e Jib Lead System HARKEN C8541 JIB DEFLECTOR LEAD HARKEN 2637 SINGLE W BECKET BLOCK HARKEN 150 CAM CLEAT 4 C 0 HARKEN 2655 FIDDLE BLOCK FLOATING HARKEN 1631 END CONTROL HARKEN 1537 1513 MIDRANGE JIB C...

Страница 22: ...0608 2 ROPE CLUTCH EACH SIDE SPINLOCK T38 ORGANIZER EACH SIDE CUSTOM SS IN HAULER FITTING HALL RIGGING IN HAULER CAM CLEAT EACH SIDE HARKEN 2609 BECKET BLOCK EACH SIDE HARKEN 2655 FIDDLE BLOCK EACH SI...

Страница 23: ...ingSystemDiagram 2600 57MM CARBO BLOCK AT REEF 1 GROMMET BOWLINE AROUND BOOM SINGLE LINE REEF REEF LINE DEFLECTS UP TO BLOCK J 111 Reefing System THROUGH SS MAST PADEYE THROUGH MAST BASE BLOCK AFT TO...

Страница 24: ...J 111 OWNER MANUAL 24 StandardMastStepLocation...

Страница 25: ...EATHER COVER EDSON 622ST 4AL STEERING SHEAVES 2 EDSON 418 2 13T BULKHEAD STEERER EDSON 777 6 5 RADIAL DRIVE OPTIONAL EDSON TILLER ARM 926 10 610 MKII JEFA RUDDER SHAFT GAITOR JEFA 5BT080 LOWER RUDDER...

Страница 26: ...J 111 OWNER MANUAL 26 ExhaustSystemLayout J 111 Exhaust System Layout 2 EXHAUST HOSE VETUS WATER LOCK MUFFLER LP50R EXHAUST LOOP TO SHEERLINE ENGINE COOLANT RESERVOIR 3 4 VENTED LOOP...

Страница 27: ...27 FuelSystemLayout J 111 Fuel System Layout RETURN USCG TYPE A 1 1 4 HOSE FUEL FILTER SENDING UNIT FEED USCG TYPE A 1 1 4 HOSE TANK VENT SHEERLINE FUEL FEED W SHUT OFF 5 8 FUEL VENT HOSE 1 1 2 FUEL F...

Страница 28: ...N FK SBP SH 1 VALVE SYSTEM FORESPAR 932144 HEAD INTAKE FKS SB NH 3 4 VALVE SYSTEM FORESPAR 936353 HEAD DISCHARGE FK SBP SH 1 1 2 VALVE SYSTEM W LOCK OPTION INSTALLED FORESPAR 932146 WITH 930137 2 FRP...

Страница 29: ...J 111 OWNER MANUAL 29 FreshWaterSystem J 111 Fresh Water System DECK FILL WATER TANK 26 4 GAL PLASTIMO 18033 WHALE FOOTPUMP WHALE FOOTPUMP SPOUT SPOUT...

Страница 30: ...J 111 OWNER MANUAL 30 Head HoldingTankSchematic WC LEVER SET IN THIS POSITION FOR OVERBOARD DISCHARGE FOR TANK DISCHARGE LEVER SET IN THIS POSITION...

Страница 31: ...ionPanel BLUE SEA 12V DC 15A 10A 10A 10A 10A 5A 5A 10A 15A 5A 15A 5A CABIN LIGHTS RUNNING LIGHTS STEAMING LIGHT ANCHOR LIGHT INSTRU MENTS VHF GPS AUTO PILOT DC OUTLET FRESH WATER PUMP DC REFRIG ERATOR...

Страница 32: ...P KEY FLUORESCENT LIGHT DC MAIN PANEL BLUE SEAS OPTIONAL AC PANEL BLUE SEAS BILGE PUMP WHALE FLOURESCENT LIGHT HELLA 007 373 062 NAV STATION SNAKE LIGHT HELLA 004 532 171 DOME LIGHT PORT SUPPLY 926595...

Страница 33: ...J 111 OWNER MANUAL 33 DC ElectricalSchematic...

Страница 34: ...J 111 OWNER MANUAL 34 OptionalACSchematic...

Страница 35: ...J 111 OWNER MANUAL 35 Optional110VACPanel...

Страница 36: ...WNER MANUAL 36 OptionalLPGSystem Optional LPG System CONTROL PANEL PROPANE HOSE POWER FROM DC PANEL TO CONTROL AT GALLEY GAS DETECTOR WIRE TO LPG SOLENOID LPG LOCKER TANK REGULATOR SOLENOID LPG LOCKER...

Страница 37: ...ondingSystem J 111 Bonding System KEEL BOLT MAST STEP HEADSTAY BOW RAIL MAIN CHAINPLATE DC GROUND BAR FUEL TANK WATER HEATER OPTIONAL PEDESTAL GUARD FUEL FILL PORT STERN RAIL STBD STERN RAIL MAIN CHAI...

Страница 38: ...J 111 OWNER MANUAL 38 KeelCoverPlateDetail...

Страница 39: ...that you follow all Yanmar guidelines included with the boat for maintenance and service of this system Transmission Saildrive is attached to the aft end of the engine and houses the reduction and re...

Страница 40: ...e by pushing engine stop button on the panel NEVER turn battery switch to OFF position while engine is running as this could damage the alternator For best performance and fuel economy a cruising R P...

Страница 41: ...operate the manual handle the lift pump until the air bubbles completely expel in the fuel flowing from the filter 3 Bleed the air from the fuel return pipe Loosen the connector bolt of the fuel retur...

Страница 42: ...gears at the dock with the dock lines in place CAUTION If the engine does not start after a pro longed period do not exceed 10 seconds at a time of cranking be sure to drain the water lock muffler and...

Страница 43: ...and ports to ventilate the boat IMPORTANT In the event of a serious fuel spillage STOP FUELING IMMEDIATELY Replace the fuel fill deck plate and notify the attendant Wash all traces of fuel or source o...

Страница 44: ...ter Heater is located in the mechanical space aft of the engine Water is heated by either the engine or with the optional shore power system If the water heater is used with shore power be sure a cont...

Страница 45: ...provide many years of use IMPORTANT Owners should familiarize themselves with all local and federal regulations regarding proper discharge and avoid inadvertent discharge at all times A Y valve is fi...

Страница 46: ...replace electrical appliances or devices with components exceeding the rated current amperage of the circuit Leave the craft unattended with the electrical system energized except automatic bilge pum...

Страница 47: ...ations AC Normal AC Reverse Polarity Light The AC panel has a red light to show when the polarity is reversed Care should be taken not to operate 110 AC systems on board with reversed polarity Double...

Страница 48: ...f there is a leak the propane stove utilizes a gas which is heavier than air and thus sinks to the bottom of enclosed compartments All J Boats equipped with LPG stoves utilize a safety system prescrib...

Страница 49: ...e appliances consume cabin oxygen and release products of combustion into the craft Ventilation is required when appliances are in use Open designated vent openings while appliances are in use Do not...

Страница 50: ...engine space and the location of routes and exits Cautionary notices to the boat operator Keep the bilges clean and check for fuel and gas vapors or fuel leaks frequently When replacing parts of the f...

Страница 51: ...to act as a bridge between them mast to shroud etc Avoid swimming during a lightning storm If the boat is mildly struck by lightning check all compasses and electrical gear to determine that no damag...

Страница 52: ...on should be taken to identify and isolate the source of electrical current Failure to do so may damage or destroy the aluminum Saildrive leg DeckHardware RunningRigging Wash deck hardware frequently...

Страница 53: ...chions handrails bow stern pulpits and winches can be treated with Never dull or other light cleansers After applying cleanser polish to a gleam with a clean cotton rag For more aggressive cleaning a...

Страница 54: ...rtical locking can be removed in the future for the possible removal of the rudder stock If the vertical locking is achieved by a locking ring or tiller head on a Delrin ring one could experience a sq...

Страница 55: ...MechanicalSystems ___ Check stove fuel system hoses clamps and shut offs Engine DriveTrainSystem ___ Read engine owner s manual maintenance guide ___ Check engine fluid levels and systems for leaks sh...

Страница 56: ...em water can accumulate in the bottom of the muffler This should be drained using the drain plug or anti freeze added so residual water doesn t freeze Batteries It is preferable to remove the battery...

Страница 57: ...F TIME The plug is intended to allow any water that may have entered the fin to drain out and to prevent damage from freezing For this reason storing the boat at a slightly bow up angle is recommended...

Страница 58: ...ompanies mandate a professional survey for boats at 10 years A survey may indicate a structural or safety issue that an owner needs to address in order to continue insurance coverage For boats that ha...

Страница 59: ...he keel being occasionally imbedded in the mud sand silt when at low tide or low water A combination of the keel bulb imbedded with any sort of wave action against the hull can cause undue stress to t...

Страница 60: ...imarily and should be checked frequently for wear particularly high load lines like main and jib halyards and jib sheets SPARS 1 Spar life can vary but Hall s general rule is the mast should be replac...

Страница 61: ...at a minimum OTHER STRUCTURE 1 Bulkhead tabbing the primary structural bulkheads of the boat are tabbed both to the hull and to the deck This tabbing or fiberglass tape should be inspected annually an...

Страница 62: ...ITIONAL REMARKS There are few industry guidelines regarding pro active maintenance inspection and periodic replacement of key components on aging composite boats Many owners rely on reminders from the...

Страница 63: ...nning rigging and sails and placed in satisfactory condition The 6 years surveys defined in Section 11 3 recommend a far more complete survey In addition to all elements as described in 11 2 Biennial...

Страница 64: ...including the very dangerous tend to be materials never intended to be used as an acrylic window cleaner polish such as glass cleaners and furniture polish Glass cleaners invariably contain ammonia a...

Страница 65: ...e scratches as part of everyday life the kind you can t feel with a fingernail but can really see when flying into the sun the products that fill fine scratches are great for regular use If scratches...

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