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IB-5909 

The  tape  with  sealer  is  used  almost  exclusively 

on  short runs,  close  consecutive  bends,  and where 

the  bus  work  runs  into  apparatus  mounted  on  the 

switchboard (potheads,  current  transformers,  etc.) . 

Tape  and  sealer  are  provided  for  covering  main 

connections,  bends  made  in the  field,  and  flexible 

connectors. When such a connection is to  be made 

in  the  field,  the  wrapping  should  be  as  follows: 

Use  the  sealer  to  fill  all  voids  and  to  cover 

hardware  and  all  irregular  surfaces  by  1/8". 

Wrap  five 

(5) 

windings  of  tape  with  one  half 

of  each  winding  lapped-over  to  form  ten  (10) 

layers.  The  overlaps  should  be  staggered. 

Do  not  leave  any  voids  or  air  spaces  in  the 

sealer  or  between  the layers of  tape.  The tape 

should  extend  1-1 /2"  over  the  bus  insulation 

tubing  where  possible. 

CONNECTION  OF  PRIMARY  CABLES 

In  general,  there  are  three  common  methods  of 

making  primary  cable  entrance  connections. 

Synthetic  Covered  Cable  with  Clamps 

For  this  type  cable,  prepare  for entrance  to  con­

nection  lugs,  and securely tighten lug clamps. The 

cable should be prepared  as specified by the cable 

manufacturer.  Use  sealer  and  tape  as  described 

in  previous  section.  Mount  cable  through  insulat­

ing  support  and  clamp  securely. 

Lead  Covered  Cable  with  Wiping 

Sleeve 

When  cable  diameters  are  specified  on  order, 

the  wiping  sleeves  are  furnished  cut  off  to  fit  the 

cables.  Uncut  wiping  sleeves  are  fitted  to  the 

cables  as  follows: 

Wrap a cord (or tape)  around the cable to obtain 

the circumference.  Then wrap the cord around the 

wiping  sleeve  cone  and  mark  the  cone  slightly 

above  the  cord.  Saw  off  cone.  Ream  sharp  edges 

of  cone  with  round  file. 

Wiping  sleeves  are  furnished  untinned  unless 

tinning  is  specified.  Sleeves  should  be  freshly 

tinned  by  applying  flux  and  dipping  in  hot solder. 

When  installing  the  wiping  sleeve,  the  lead 

sheath  should  extend  into  the  sleeve  fitting  for 

one  inch  minimum.  The  end  of  the  sheath  should 

be  belled  over  and  if  required  by  the  operating 

voltage,  a  stress  relief  cone  applied. 

To  wipe  the  joint,  scrape  the  lead  sheath  clean 

approximately  three  inches  beyond  the  end  of  the 

cone.  Apply  stearine  flux  to  the  cleaned  sheath 

and  to  the  cone.  Then  make  the  wiped  joint  in  the 

usual  manner.  Fill  wiping  sleeve  with  the  com­

pound  supplied. 

Lead  Covered  Cable  with  Pothead 

The  same method  of  fitting as for  wiping sleeves 

can be  used  to  fit  the  pothead  wiping  sleeve to the 

cables. In  the  case  of  the  pothead  with  wiping 

sleeve,  the  lead  sheath  should  extend  into  the  pot­

head  for  one  inch  minimum,  bell  over  the  end  of 

the sheath,  and add a stress relief cone if required· 

Clean  the  sheath  about  three  inches  beyond  the 

end  of  the  cone  and  apply  stearine  flux  to  end  of 

the  cone  and  the  sheatlt.  Wipe  the  joint  in  the 

usual  manner. 

On  inverted  potheads,  the  lead  sheath  should 

be  extended  down  into  the  pothead  body  beyond 

the  wiping  sleeve  flange  joint  so  that  the  sheath 

will  terminate  below  the  level  of  the  compound. 

To  vent the top end of  the inverted  pothead  sleeve 

while  compounding,  wipe  the  joint  with  a  greased 

wire  inserted  between  the  sleeve  and  the  sheath. 

Pull  out  the  wire  to  provide  a  small  hole  to  vent 

the  air.  After  the  pothead  has  been  filled  with 

compound,  seal  the  hole  with  solder. 

Shielded  Cable 

When  shielded  cable  is  connected  to  any  ter­

minator,  proper stress relief cones must be applied. 

Roof  Bushings 

Roof  bushings,  for  cable  entrance,  are  shipped 

detached  from  the  housing,  and  must  be  mounted 

in  place  when  the  switchgear  is  installed.  Each 

bushing  is  furnished  with  a  gasket  that  must  be 

properly  inserted  between  the  roof  and  the  bush­

ing  flange,  using  the  adhesive  and  grease  fur­

nished  for  the  purpose,  to  provide  a  weathertight 

seal. Cement  the  gasket  to  the  roof  using  a  layer 

of  the  adhesive. Then  lubricate  the  remaining  flat 

surface of  the gasket with a thin coat of  the grease. 

Now  put  the  bushing  in  place  and  bolt  to  the 

structure. 

CONNECTION  TO  GROUND  BUS 

Ground  bus  bars  are  bolted  to  the  frames  of  the 

housings  at  the  factory  before  shipment.  \\1hen 

housings  are  shipped  separately,  it  is  necessary 

to bolt  the ground bus to  the  framing. Ground  bus 

bars  should  be  solidly  and  permanently  con­

nected  to  the  station  ground  by  means  of  a 

c.' 

ble 

or  bus  of  cross  section  not  less  than  that  of  the 

housing  ground  bus. 

Cable  or  bus  should  not  be  in  conduit,  and 

should  take  the  most  direct  path. 

CONNECTION  TO  CONTROL  SOURCE 

The  control  source  wiring  to  the  switchgear 

should  be  of  larger  cross  section  than  the  balance 

of  the  control  wiring in order  to reduce the voltage 

drop, particularly when this source is some distance 

from  the  switchgear.  Provision  is  made  in  the 

switchgear,  in  the  form  of  heavy  duty  terminal 

blocks,  for  the  connection  of  these  control  source 

leads.  The leads should first be checked for proper 

electrical sequence before the connection is made. 

Secondary  and  Control  Connections 

All 

secondary and control  connections on  metal­

clad  switchgear  are  factory  wired  in  accordance 

•  , 

f

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Содержание 5HV-150

Страница 1: ...PE 5HV 75 5HV 150 5HV 250 AND 5HV 350 METAL CLAD SWITCHGEAR 1 t i t I 5000 VOLT 1200 2000 AND 3000 AMPERE i 1 i x rt i y t l l 1 T E CIRCUIT BREAKER COMPANY PHILADELPHIA 30 PENNSYLVANIA PRINTED IN U S A 7 59 2M w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 2: ... Inspection 7 STANDARD CONSTRUCTION Shutters 7 Bus Insulation 8 Primary Disconnecting Device 8 Secondary Disconnecting Devices 8 Ground Bus and Contacts 9 Control Wires 9 5HV 75 5HV 150 AND 5HV 250 CIRCUIT BREAKERS General 9 Installation and Removing from Housing 10 SHV 350 CIRCUIT BREAKER Installation and Removing from Housing 13 HOW TO PUT THE SWITCHGEAR IN SERVICE General 14 Safety Precautions ...

Страница 3: ... once The 1 T E Circuit Breaker Company is not re sponsible for damage after delivery of shipment to the carrier However if the company is notified of such claims it will furnish forms to facilitate securing any adjustments If damage to the ship ment indicates rough handling claim for damage should be filed at once with the carrier and the I T E Circuit Breaker Company promptly notified The switch...

Страница 4: ... Switchgear Raised Rollers and Channels in Place Prior to Lateral Moving Fig 2 Switchgear Lowered on Rollers Prior to Moving Onto Track Timber Fig 4 Method oF Applying Rollers as Switchgear Progresses Onto Track Timber Fig 6 Jaclcs Removed and Switchgear Ready For Lateral Moving V _ ii J ff jFfft tl _ w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 5: ... the lower flange of the sill be shimmed to proper height Temporary bolts should be inserted in all tapped holes while grouting to prevent filling or damage to the threads Where necessary power and secondary con trol conduits should be installed before the in stallation of the housings Available space for the conduits is given on the floor plan accompanying each order These conduits should not ext...

Страница 6: ...f the pothead with wiping sleeve the lead sheath should extend into the pot head for one inch minimum bell over the end of 6 the sheath and add a stress relief cone if required Clean the sheath about three inches beyond the end of the cone and apply stearine flux to end of the cone and the sheatlt Wipe the joint in the usual manner On inverted potheads the lead sheath should be extended down into ...

Страница 7: ...AS POTENTIAL IB 5909 TRANSFORMERS ARE CONNECTED DURING THE TESTS 4 Check continuity of all circuits A great deal of this work can be done after the circuit breakers are installed by energizing the control source and operating the equipment with the main circuit dead Indicating instruments check the continuity of current transformer and potential transformer circuits after the main circuit is energ...

Страница 8: ...ing Device fingers tends to increase the contact pressure dur ing a short circuit All contact finger springs are outside the current path The stationary disconnecting device is rigidly mounted in an insulating molding of cylindrical shape located within the main bus housing See Fig 8 For the SHV 350 housing the disconnecting device is similar but mounted in a molding of rectangular outline SECONDA...

Страница 9: ...ERATING positions Inserting the crank in the center hole and turning to the limit in the counter clockwise direction moves the pointer and racking bar from the connected OPERATING position out to the RACKED OUT position Turn ing the crank to the limit in the clockwise direction moves the pointer and the racking bar on the breaker into the connected position The maintenance handle is used to close ...

Страница 10: ...I w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 11: ... the drawout handle back the breaker into the housing so that the guide bar on the breaker enters the guide slot in the housing Push breaker toward rear until breaker reaches the floor stop which latches it in the TEST position IO Fig 13 5HV 150 and 5HV 250 Racking and Indicator Assembly Unlock Position If it is desired to test the breaker for operation electrically and manually before putting it ...

Страница 12: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 13: ...ed OPERATING position Fig 18 REMOVING 5HV 150 AND 5HV 250 BREAKER FROM HOUSING 1 Trip breaker by means of the control switch on front of housing IB 5909 Fig 15 Manually Closing Circuit Breaker While in Test Position 2 Open door insert crank and rack breaker Fig 17 to RACKED OUT position as indicated by pointer on breaker nameplate If it is desired to remove the breaker completely from the housing ...

Страница 14: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 15: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 16: ...r fo Raclced Oul Position 1 t Fig 18 Circuit Brealcer in Fully Connected Position 12 Fig 17 Racking in Circuit Brealcer to Fully Conneded Position i Fig 19 Pu ling Out Circuit Breaker from Housing w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 17: ...ease lever and rack the breaker to the OPERATING position as shown in Fig 21 IB 5909 Fig 21 Raclcing in SHV 350 Breaker to Fully Connected Position REMOVING 5HV 350 BREAKER FROM HOUSING 1 Trip the breaker by means of the control switch 2 Open the compartment door insert the rack ing rod push down on the racking release lever and rack the circuit breaker out to the rEST position as indicated by the...

Страница 18: ... J w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Страница 19: ...ave been placed in the test position Close all doors to the switchgear as a safety measure Those breakers necessary to energize the main bus should be moved to the connected position and closed Observe undervoltage relays or other devices that should function properly when the main bus is energized Next move each circuit breaker in turn to the connected position and close Method explained under IN...

Страница 20: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

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