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isel

-automation GmbH & Co. KG



D-36466 Dermbach

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Untere Röde 2



+49 (0) 36964 84-500



+49 (0) 36964 84510

FlatCom

GFV

isel

– Portal – und Flachbettanlagen

EuroMod F / EuroMod P / FlatCom / OverHead / GFV / GFS

_______________________________________________________

isel

Gantry and Flat-Bed Machines

EuroMod F / EuroMod P / FlatCom / OverHead / GFV / GFS

Betriebsanleitung / Instruction Manual

EuroMod F

EuroMod P

OverHead

Содержание EuroMod F

Страница 1: ...0 FlatCom GFV isel Portal und Flachbettanlagen EuroMod F EuroMod P FlatCom OverHead GFV GFS _______________________________________________________ isel Gantry and Flat Bed Machines EuroMod F EuroMod P FlatCom OverHead GFV GFS Betriebsanleitung Instruction Manual EuroMod F EuroMod P OverHead ...

Страница 2: ... are CE conform and are marked accordingly Any other machine parts and components to which the CE safety guidelines are to be applied must only be commissioned if all relevant requirements are fulfilled isel automation KG will not assume any liability if you have made any modifications to the machine The EMC test shall only be valid for the original configuration of the machine as delivered from w...

Страница 3: ...m 9 6 1 2 Assignment of the axes of motion 10 6 1 3 Reference point and home position 10 6 1 4 Clamping the workpiece 10 6 1 5 Gantry machines 11 6 1 6 Flat bed machines 11 6 2 Cover lock 12 6 3 Operator panel 13 6 3 1 Front side operator panel 13 6 3 2 Side operator controls 14 6 4 Starting the program 15 6 5 Operating modes 16 7 Accessories 17 7 1 Extraction system optional 18 7 2 Cooling sprayi...

Страница 4: ...10 Faults 22 11 Technical Specifications 23 11 1 EuroMod P EuroMod F 23 11 2 GFS GFV 4433 4473 23 11 3 FlatCom 24 11 4 OverHead 25 11 5 GFV 25 11 6 Sound pressure level 25 12 References 26 ...

Страница 5: ... nor in the electrical control system Each individual machine is tested for many hours prior to delivery To work with the machines described herein it is imperative to possess basic knowledge in the CNC technology and in PC applications as well as a necessary portion of creativity Please read these brief instructions now so that you can install the machine properly work safely quickly and efficien...

Страница 6: ...nt the most varied suitable machining tools or measuring systems for the applications mentioned above Suitable machining materials are light metal plastics wood glass p c board materials or the like Materials which produce hazardous gases when processed are deemed to be impermissible materials The machine is prepared for mounting of an extraction system This extraction system is intended for use w...

Страница 7: ...power electronics motor output stages and to the frequency converter for the main spindle drive The shutdown is performed according to Stop category 1 controlled shutdown and subsequent interruption of the power supply to the drives Only qualified and instructed persons are allowed to use the keyswitch on the CNC operator panel since the test mode involves an increased injury hazard The spare key ...

Страница 8: ... and a mouse Control cubicle including o Mains power cable line filter o Main switch o Cable tubing with interconnecting cables control cubicle machine and control cubicle operator panel o Motor output stages servo amplifier o CNC controller o Safety circuit module further referred to as SC module The control software ProNC Remote including MotionControl software is supplied as an option For the e...

Страница 9: ...is limited to its actual footprint and a sufficiently large area in front of the machine to be able to operate and set up the machine The cover of the panelling usually opens upwards and so you must additionally ensure a clearance of approx 50 to 60 cm above the machine This is the operating position of all gantry and flat bed machines ...

Страница 10: ...ow and do not pull on the cover When transporting the machine any time later make absolutely sure that the mains power and interconnecting cables are not damaged Always pull out the mains plug first before transporting the machine When transporting the machine make sure that the machine is not subjected to strong vibrations Always keep the triangular key for manual unlocking of the cover outside t...

Страница 11: ...ed using the feet To level the machine exactly you will need a spirit level with an accuracy of at least 0 5 mm m Secure the height of the machine feet with a locknut 5 4 Panelling The panelling can be removed separately for repairs or comprehensive maintenance and cleaning work Each column is fixed in the base frame via a threaded bar Loosen the two top nuts and the threaded bar Pull out the bar ...

Страница 12: ...1 3 2 Connect the mains cable of the control cubicle only if the machine is ready for start up Note regarding the compressed air connection To be able to use the optional vacuum clamping system the cold air nozzle or the tool changer and the collet chuck of the machining spindle a compressed air connection must be provided at the site of installation of the machine Accessories Air pressure Air con...

Страница 13: ...a right handed system as shown in the diagram whereby the workpiece zero P0 can be selected moved freely via the software The axes are marked by appropriate labels on the machine If you need to change the arrangements of the coordinates please refer to the manual of your CNC controller If you have any questions please do not hesitate to contact our technical consulting department see p 23 Keyboard...

Страница 14: ...Z axis vertical axis Z upwards Z downwards 6 1 3 Reference point and home position The reference point of the machine machine zero and the home position are specified by default as the top Z left X rear Y corner by default The reference point is defined by way of hardware limit switches the home position is reported to the control system by way of an electromagnetic switching contact The signallin...

Страница 15: ...e to the tool tip when performing a movement towards the operator 6 1 6 Flat bed machines With flat bed machines the workpiece clamping face is fixed on the machine frame Y movements of the tool in the positive direction Y are performed away from the operator D The axis direction always refers to the tool tip so that the coordinate system provides a right handed system right hand rule Tool tip Too...

Страница 16: ...tate with the cover closed In special situations if the switch is defective or in case of power failure etc you can open the cover lock manually using the triangular key 1 Turn off the machine 2 Turn the triangular key a half turn in the anti clockwise direction without applying any particular force and open the cover Under no circumstances must the machine be started in this condition The motors ...

Страница 17: ... drive control Unlocked by turning CW 3 Fault indicator signals a fault in the drive control The motor output stages are not powered 4 Power button turns on the power electronics You can only turn on the operating voltage of the output stages if the EMERGENCY STOP button is unlocked and the cover if installed is closed 5 Start button starts the user program or resumes a stopped motion The machine ...

Страница 18: ... mode it is not possible to turn on the machining spindle In the TEST mode you can open the cover at any time Switching AUTO TEST while machining a workpiece decelerates the machining spindle After switching back to the AUTO mode the machining spindle restarts This may cause damage to the machining spindle or to the workpiece if the mode change is not performed while the axes of motion are stopped...

Страница 19: ...rther information on how to install REMOTE please refer to the REMOTE Instruction Manual Section 2 8 3 1 Configuring For further information on how to install ProNC please refer to the ProNC Instruction Manual Section 3 4 4 Configuration dialog For further information regarding the software please refer to the appropriate manuals or to the readme files on the set up CD Alternatively you can also s...

Страница 20: ...les Test For testing and checking purposes you can run the selected user program with the cover open if you turn the key in the keyswitch clockwise test mode The program is now only continued until the Ack button enable button is released The Test mode has no influence on the feedrate rapid traverse rate of the axes the current velocity is not changed Releasing the Ack button with the cover still ...

Страница 21: ... W 0 20 000 rpm Spindle motor MA 4 05 frequency converter 450 W 0 6 000 rpm Main spindle drives MA collet chucks up to 10 mm Spindle motor MA 2 11 frequency converter 1 100 W 0 15 000 rpm Spindle motor MA 4 11 frequency converter 1 100 W 0 6 000 rpm Kress machine tool 900 W 8 000 20 000 rpm Vacuum clamping system Vakufit Extraction system Industrial vacuum cleaner Engraving spindle engraving under...

Страница 22: ... need to fill in the coolant The compressed air is provided by the service machine The input air pressure of the service machine may be 4 10 bar The maximum permissible pressure of the spraying system is 7 bar the operating pressure is often significantly lower 7 3 Tool changer The machine is delivered with the tool changer connected ready for use The operating pressure is approx 8 bar The compres...

Страница 23: ...49 0 6659 981 771 fred reinhard isel com Fax 49 0 6659 981 776 You are also kindly invited to visit our homepage http www isel com or simply request our recent catalogue Our newsletter will inform you about new products and innovations via e mail A permanent exhibition in our production facility Eichenzell which is situated centrally in Germany offers you opportunities for visits on all working da...

Страница 24: ...g hours When the machine is delivered the guides and shafts are lubricated with sodium soap grease GP00 000F 20 to DIN 51 502 Do not apply too much lubrication at once the shafts and steel rails do need not to be swimming in grease Before lubricating first start referencing subsequently open the cover and only then turn off the machine To make comprehensive maintenance work easier you can remove t...

Страница 25: ...he cable duct on the right to obtain better access to the lubricating nipple attach the cables securely again afterwards The linear drive for the X axis is installed on the working plate Remove the plastic plugs on the inside and lubricate in the same way as the other axes once each at front and rear The right angle gears installed beneath the working plate if installed are maintenance free ...

Страница 26: ... filter in the fan Output stage defective Change the output stage send in for replacement The connector has become loose Check the connector both at the control system output and on the motor Cable break Replace the cable Machine tool spindle does not function Not enabled by the SC module Check the spindle enable signal The red LED on the frequency converter is flashing Mains switch on the Kress m...

Страница 27: ... 300 345 EuroMod F with base frame and cover 770 1 140 2 330 310 796 300 400 150 180 with base frame without cover 770 1 140 1517 310 796 300 400 150 180 without base frame and cover 770 1 140 936 310 796 300 400 150 180 11 2 GFS GFV 4433 4473 Dimensions in mm Model W H D Clamping area W x D Traversing range X Y Z Z passage GFS 4433 stepper motor 780 1 815 1 010 375 900 440 330 160 210 GFS 4473 st...

Страница 28: ... 215 FlatCom 30 with base frame and cover 1 150 2 330 1 700 1 200 750 1 200 550 200 with base frame without cover 1 750 without base frame without cover 1 215 FlatCom 40 with base frame and cover 1 450 2 330 1 700 1 200 1 000 1 200 800 200 with base frame without cover 1 750 without base frame without cover 1 215 FlatCom 50 with base frame and cover 1 950 2 330 1 700 1 200 1 500 1 200 1 300 200 wi...

Страница 29: ...ective cover W D H Clamping area W x D Travels X Y Z passage GFV 48 52 1 440 1 320 1 890 625 1 100 480 520 235 GFV 102 72 2 084 1 584 1 890 1 125 1300 1 020 720 235 GFV 102 112 2 084 1 984 1 890 1 125 1 700 1 020 1 120 235 GFV 142 112 2 459 1 984 1 890 1 500 1 700 1 420 1 120 235 GFV 142 162 2 459 2 484 1 890 1 500 2 200 1 420 1 620 235 GFV 142 252 2 459 2 484 1 890 1 500 3 050 1 420 2 520 235 11 ...

Страница 30: ... Handbuch zur Steuerung IMC4 M The IMC4 M Controller Manual 3 1 isel Steuerschrank ICU SD_multi isel Control Cubicle ICU SD_multi Operator s Guide 3 2 isel Schaltschrank ICU SD_multi isel Control Cubicle ICU SD_multi Circuit Diagrams 4 Betriebsanleitung Modulares Sicherheitssystem PNOZ Multi Modular Safety System PNOZ Multi Instruction Manual Basic Unit PNOZ m1p ...

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