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IPG Interpack ET 2Plus H275, Руководство оператора и список запчастей

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IPG Interpack ET 2Plus H275 Скачать руководство пользователя страница 39

 

 

39

   

 

 

 

 

 

 

 

 

R00

 

S

CHEDULE 

O

F 

P

REVENTIVE 

M

AINTENANCE

 

 

Item

Action Required

Material

Weekly

Monthly

Quarterly

Blade Guard Oiler Pad

Lubricate

mineral oil

X

Hardware

Re-tighten any loose hardware

X

Replace any missing hardware

X

Cutter Blade

Inspect for wear

X

Clean

Solvent Cleaner

X

Mandrel Assembly

Disassemble & Observe

X

Mandrel Sprags Check for supporting springs

None

x

Mandrel Friction Washer Clean

Solvent Cleaner

X

Mandrel Metal Washer None

None

X

Mandrel Shaft Remove any dust and adhesive build up

Solvent Cleaner

X

Mandrel Bearing Check for wear

None

X

Peel Roller

X

Delrin Roller Check for free spinning. Disassemble and 

remove any adhesive build up.

Solvent Cleaner

X

Pivot Shaft Check for any restriction

Solvent Cleaner

X

Peel Roller Spring Check for weakness

X

Plastic Guide Rollers

Check for free spinning. Disassemble and 

remove any adhesive build up.

Solvent Cleaner

X

Knurled PTFE Coated One 

Direction Clutch Roller

Back off tension. Check for free spinning. 

Disassemble and remove any adhesive build 

up.

Solvent Cleaner

X

Knurled PTFE Coated Guide 

Roller

Rotation should be slightly restricted by 

Belville washer. Disassemble and remove any 

adhesive build up if excessive restriction is 

detected

Solvent Cleaner

X

Front Red Wipe Down Roller

Rotation should be slightly restricted by 

Belville washer. Disassemble and remove any 

adhesive build up if excessive restriction is 

detected

Solvent Cleaner

X

Rear Red Wipe Down Roller

Check for free spinning. Disassemble and 

remove any adhesive build up.

Solvent Cleaner

X

Main Spring

Remove and inspect for any wear or nicks. 

Replace as necessary.

X

Knife Spring

Remove and inspect for any wear or 

weakness. Replace as necessary.

X

Tape Shoe Guide Flat Spring

Inspect for any wear or weakness. Replace as 

necessary.

X

Wipe Down Tabs

Inspect for any wear or breakage. Replace as 

necessary.

X

Main Applying And Wipe Down 

Assembly

Remove 

Main Spring

 and check for any 

restrictions when assembly is in motion

Worn bearings, bent 

shafts, bent roller 

arms

X

Knife Arm Assembly

Remove 

Knife Spring

 and check for any 

restrictions when assembly is in motion

Worn bearings, bent 

shafts, bent roller 

arms

X

Frequency

Refer To Assembly Drawings For Part Numbers Of Replacement Parts If Required

 

 

 

 

 

Содержание Interpack ET 2Plus H275

Страница 1: ...ET 2Plus Serial Numbers H275 H775 STANDARD TAPE HEAD...

Страница 2: ...2 R00 REVISION CONTROL REVISION CONTROL REV00 INITIAL RELEASE...

Страница 3: ...H 17 HHHTUTUTU Tape CenteringUUUTTTHHH 19 HHHTUTUT UTape Leg Length AdjustmentUUUTTTHHH 20 HHHTUTUTU One Way Clutched Roller AdjustmentUUUTTTHHH 21 HHHTUTUTU Main Spring AdjustmentUUUTTTHHH 21 HHHTUTU...

Страница 4: ...on the nameplate on the cover frame of the tape head Interpack Technical Support is available during normal business hours Eastern Time PHONE 800 474 8273 Option 3 If you have a technical question tha...

Страница 5: ...five 5 calendar days after the warranty period If Intertape is unable to repair or replace the part within a reasonable time then Intertape at its option will replace the equipment or refund the purch...

Страница 6: ...nsitive carton sealing tape to the top and bottom center seam of regular slotted corrugated cartons The ET 2Plus is the standard tape head in all Interpack machinery This ET 2Plus is also designed to...

Страница 7: ...other important safety operating and service information Only trained personnel are to operate and service Tape Head Wear safety glasses Shut off power to machine before adjusting Unplug electrical po...

Страница 8: ...he guard itself are being replaced Should the tape head be operated without blade guard user voids all warranty implied the manufacturer bears no responsibility for the consequences Tape head shall ne...

Страница 9: ...l the proper method of threading a new roll of tape through the tape head More detailed information is provided in the Set Up Procedures portion of this manual Turn air and electrical supplies off bef...

Страница 10: ...10 R00 SPECIFICATIONS UUUTape Head Dimensions Figure 6 1...

Страница 11: ...11 R00 SPECIFICATIONS UUUTape Head Components Figure 6 2...

Страница 12: ...on Sealing Tape 2 Tape Width For ET 2Plus 2 48mm models 1 to 2 inch wide tape 36 to 48 mm For ET 2Plus 3 72mm models 2 to 3 inch wide tape 60 to 72mm 3 Tape Roll Diameter Maximum of 16 inches 405 mm o...

Страница 13: ...tor machinery 1 The case must be positively propelled through the case sealer taking into account any void fills overfills stability factors or weight factors 2 Verify the case sizes which will be pro...

Страница 14: ...s part no UPH3880 4 4 Mounting adaptors part no UPH3882 4 Mounting adaptors part no UPH0864 4 4 Mounting adaptors part no UPH0282 4 Main spring part no UPH1090 1 1 Main spring part no UPH0910 1 1 Knif...

Страница 15: ...x case sealer or case erector you do not need to follow any instructions from this section If your tape heads will be installed in any other competitior machinery please review these general guideline...

Страница 16: ...surface 2 Move the peel off roller away from the mandrel 3 Push the roll of tape onto the mandrel with the adhesive side up refer to Threading Diagram under Tape Threading section in this manual until...

Страница 17: ...VOID PERSONNEL INJURY Tape Threading Preparation Figure 7 5 Threading the tape in the Tape Head does not require any special tools 1 Pull approximately twelve 12 inches of tape from the roll and fold...

Страница 18: ...de Roller 5 Continue threading the tape over and behind the final knurled Guide Roller 6 Thread the tape through the cut out provided in the Tape Guide Shoe and pull the tape through the front Applica...

Страница 19: ...in or out to correct this Loosen the M18 inverse jam nut on the rear of the mandrel as shown in Figure 7 8 with a 10 mm allen key Figure 7 8 Adjust the shaft in or out as required using a flat screwdr...

Страница 20: ...e leg Conversely bring the bottom screw towards the plus sign for a longer tape leg Re tighten both Flat Head Cap Screws Figure 7 10 Rear Tape Leg To adjust the tape leg length on the trailing end of...

Страница 21: ...tension will not cut the tape Figure 7 12 UUU Main Spring Adjustment The main spring tension is set at the factory This setting should be optimal for most applications Environments where a different...

Страница 22: ...ape cutting Slightly increase the one way clutched roller to improve cutting action Changes in mandrel tension might be required for the following reasons 1 Larger than 1000yd 914m are used 2 Tape hea...

Страница 23: ...needs adjusting Replace blade Refer to preventive maintenance section for details Replace knife spring Refer to preventive maintenance section for details Slightly increase the tension on the one way...

Страница 24: ...lt Cutter blade is dull Remove any adhesive build up with silicon spray Disassembly any non free spinning rollers and remove any adhesive build up on shafts Re set mandrel tension Disassemble mandrel...

Страница 25: ...ape threaded incorrectly Tape leg length misadjusted Follow corrective action in Tape Flagging section above Check for proper tape threading against threading diagram on side plate of tape head Re set...

Страница 26: ...ferenced should individual components need to be ordered ET 2Plus Standard 2 Wide Spare Parts Kit UH1013 Parts Contained in UH 1013 Spare Parts Kit MODEL NUMBER DESCRIPTION ITEM NUMBER QUANTITY Roller...

Страница 27: ...ontained in UH 1014 Spare Parts Kit MODEL NUMBER DESCRIPTION ITEM NUMBER QUANTITY Roller shell ETM 3 UPH0966 2 Ext spring light UPH0910 1 Independent multi wipers UPH4895 1 Cut off blade 75mm NC UPH02...

Страница 28: ...fe of the tape head Please review the illustration and chart below for information regarding tape head maintenance UUUKnife Blade Replacement The knife blade is made from hardened steel and should pro...

Страница 29: ...e should adhesive accumulate At regular intervals depending on usage add a small amount of mineral oil or silicon spray so that when a case is processed the oil from the pad is transferred to the blad...

Страница 30: ...urethane roller from its mounting hub Figure 10 5 Installing The New Urethane Roller 1 Feed the new roller onto the end of the hub edge without the raised shoulder 2 Press the new roller all the way...

Страница 31: ...he middle 4 Stretch the spring over rear arms spring retainer ring using either needle nose pliers or your finger Hook the loop securely into the retainers groove Figure 10 7 Knife Arm Spring Adjustme...

Страница 32: ...snap ring attached to the knife arm assembly Ware safety glasses while working with retaining rings Figure 10 9 2 Slide off the repulsive pivot assembly from current position as shown in Figure 10 10...

Страница 33: ...haft See Figure 10 12 Move the whole sub assembly back to its original position Figure 10 12 5 Reinsert retaining rings to their grooves Should the 12 mm retaining ring brake left one on Figure 10 13...

Страница 34: ...tite and may require applied heat prior to removal 1 Using two 2mm hexagonal keys as shown remove one of the flathead countersink screws by applying force on both hexagonal key in an attempt to remove...

Страница 35: ...35 R00 PREVENTIVE MAINTENANCE Carefully slide out the shaft from the end of the shaft that contains the remaining flathead countersink screw Figure 10 16 Remove the broken spring Figure 10 17...

Страница 36: ...which leg of the spring should lie behind the cutter blade mounting plate 3 Note which leg of the spring should wrap around the front of the knife guard Figure 10 18 Insert the cross shaft through th...

Страница 37: ...sten to the end of the cross shaft Tighten using two 2mm hexagonal keys as shown in Figure 10 20 2 Rotate the knife guard to make sure there is no binding 3 Re install the cutter blade as shown in Fig...

Страница 38: ...ash board effect of thinner walled corrugated Over time the tabs can become distorted or worn and should be replaced Dual Independent Wipe Tabs Replacement 1 Remove the M4 nylon lock nuts Item 1 2 Rem...

Страница 39: ...olvent Cleaner X Knurled PTFE Coated Guide Roller Rotation should be slightly restricted by Belville washer Disassemble and remove any adhesive build up if excessive restriction is detected Solvent Cl...

Страница 40: ...lies 48 Independent Wiping Tabs Sub assemblies 50 Rear Arm Assemblies 52 Clutch Assemblies 54 Mandrel Arm Assemblies 56 Mandrel Arm Assembly 58 Mandrel Hub Assemblies 60 Peel Off Arm Assemblies 62 Lin...

Страница 41: ...41 THIS PAGE INTENTIONALLY BLANK...

Страница 42: ...42...

Страница 43: ...5 0 7 86 5217 29 5 5 0 86 5 5 29 5 5 0 66 86 5 5 29 5 5 0 66 86 0 1 5 66 86 0 1 5 66 86 3 2 50 66 86 3 2 50 66 86 87 66 86 87 66 86 1 50 86 1 50 86 5217 50 86 5217 50 86 5 5 50 7 86 5 5 50 7 86 1 66 7...

Страница 44: ...44...

Страница 45: ...7 0 3 57 6 5 37 21 86 47 86 47 83 0 1 5 0 7 83 63 5 5 83 63 5 5 83 506 3 927 6 7 70 83 506 3 927 6 7 70 83 6723 5 7 1 5 70 83 85 7 1 6723 83 85 7 1 6723 8 6 0 PP 8 7 6 5 7 8 37 PP 8 37 PP 45...

Страница 46: ...46...

Страница 47: ...7 0 3 57 6 5 37 21 86 47 83 5217 29 5 5 0 8 6 0 PP 8 6 0 PP 83 85 7 1 6723 83 6723 5 7 1 5 70 47...

Страница 48: ...48...

Страница 49: ...7 0 3 57 6 5 37 21 86 47 86 47 83 5 5 29 5 5 0 8 6 0 PP 8 7 5 7 1 1 5 1 PP 83 0 1 635 1 5 7 1 5 6 9 83 5 7 1 5 0 1 635 1 83 5 7 1 5 0 1 635 1 8 3 1 7 66 8 3 1 7 66 83 63 5 5 83 63 5 5 49...

Страница 50: ...50...

Страница 51: ...7 0 3 57 6 5 37 21 8 47 8 47 83 8 1 3 1 17 3 7 6 83 8 1 3 1 17 3 7 6 83 5 7 1 8 5 6 5 83 5 7 1 8 5 6 5 8 66 1 21 2 187 0 8 66 6 0 PP 83 3 1 7 5 7 7 83 3 1 7 5 7 7 51...

Страница 52: ...52...

Страница 53: ...1 83 6 7 52 5 70 83 6 7 52 5 70 83 52 5 25 83 52 5 25 83 5 7 1 5 83 5 7 1 5 83 1 6 7 70 83 0 1 635 1 5 7 1 5 6 9 83 52 5 6 83 52 5 6 8 37 PP 8 37 PP 8 7 5 7 1 1 5 1 PP 8 5 7 1 1 5 1 25 PP 6 7 8 5 7 1...

Страница 54: ...54...

Страница 55: ...86 47 86 47 83 87 5 7 17 83 8 52 5 6 7 70 83 8 52 5 6 7 70 83 8 52 5 70 83 8 52 5 70 83 87 6 7 83 87 6 7 8 87 5 1 6 717 8 87 Z 5 1 6 717 8 0 1 552 8 PP 8 6 0 PP 8 9 8 37 PP 8 37 PP 8 0 2 8 187 8 6 0 8...

Страница 56: ...56...

Страница 57: ...5 37 21 86 47 86 47 8 0 1 5 50 68 66 83 6 7 0 1 5 83 6 7 0 1 5 83 62 7 3 8 8 0 1 5 66 8 0 1 5 66 8 6 0 PP 8 1 21 2 187 0 8 1 21 6 5 83 66 0 1 5 5 7 21 6 5 8 37 PP 83 1 21 63 5 83 8670 17 6 9 8 66 0 1...

Страница 58: ...58...

Страница 59: ...7 0 3 57 6 5 37 21 8 47 83 0 1 5 8 8 6 0 PP 83 0 1 5 50 7 59...

Страница 60: ...8 8 60...

Страница 61: ...7 0 3 57 6 5 37 21 8 47 8 47 83 0 1 5 83 0 1 5 83 5 1 83 5 1 83 635 22 83 635 22 83 635 83 635 83 2035 66 21 635 1 8 66 0 6 7 33 1 61...

Страница 62: ...62...

Страница 63: ...47 86 47 83 3 2 50 6833257 7 83 3 2 50 70 83 3 2 50 3 927 8 1 21 8 6 0 PP 8 6 6 0 PP 8 6 0 PP 8 6 6 0 PP 83 8 52 5 6 7 70 83 8 52 5 6 7 70 8 6 0 PP 8 PP 8 7 5867 6 5 83 3 2 52 5 7 83 3 2 52 5 7 83 63...

Страница 64: ...64...

Страница 65: ...7 0 3 57 6 5 37 21 86 47 83 1 52 83 52 1 5 1 PP 5 83 52 1 5 1 PP 8 0 187 0 7 8 0 187 0 8 1 21 8 1 21 8 1 21 6 5 65...

Страница 66: ...66...

Страница 67: ...6 2 66 8 7 3 6 2 66 8 8 52 5 5 1 6 8 8 52 5 5 1 6 8 6 0 PP 8 1 21 8 7 5867 6 5 8 6 0 PP 8 6 0 PP 83 635 1 7 3 8 52 5 7 83 7 21 52 5 6 7 83 7 21 52 5 6 7 83 1 6 7 70 83 52 5 25 83 52 5 25 83 6 7 52 5...

Страница 68: ...68...

Страница 69: ...7 0 3 57 6 5 37 21 8 47 8 47 83 7 3 6 2 83 7 3 6 2 83 7 3 6 2 8 83 7 3 6 2 8 5 83 1 5 83 648 5 6 5 83 635 1 8 6 0 PP 8 6 6 0 PP 8 6 6 0 83 7 3 6 2 8 83 7 3 6 2 8 5 69...

Страница 70: ...70...

Страница 71: ...6 47 8 5 7 1 1 5 1 25 PP 6 7 8 1 50 7 5 1 6 8 1 50 7 5 1 6 83 66 87 2 83 87 2 8 6 0 83 6 7 8 5 83 6 7 8 5 83 66 7256 21 635 1 83 7256 21 635 1 8 3 67 1 8 5 8 3 67 1 8 5 8 6 0 PP 83 1 50 7 16 21 5 7 8...

Страница 72: ...72...

Страница 73: ...7 0 3 57 6 5 37 21 86 47 8 635 1 0 1 5 9 83 635 1 8 9 83 635 1 55 9 83 203 635 1 2 21 8 PP 8 0 187 0 73...

Страница 74: ...74...

Страница 75: ...7 0 3 57 6 5 37 21 86 47 86 47 86 47 86 47 8 3 1 7 66 83 6 1625 5 7 830 3 272 75 6 1625 313 830 3 272 75 6 1625 131 8 66 6 6 0 PP 20 6 7 6 1625 0 6 6 8 3 1 7 66 75...

Страница 76: ...76...

Страница 77: ...7 0 3 57 6 5 37 21 47 830 6 6 5 6 131 6 1625 8 7 6 5 830 0 83 0 1 5 50 77...

Страница 78: ...78...

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