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INSTALLATION INSTRUCTIONS

3-phase R-410A Split System Heat Pump

16

506 01 5102 00

Figure 17

Comfort Alert

t

 Diagnostics (some models)

Miswired Module Indication

Troubleshooting Information

Green LED

 is not on, module

does not power up

Determine if both R and C module terminals are connected. Verify voltage is
present at module's R and C terminals.

Green LED

 intermittent,  mod‐

ule powers up only when com‐
pressor runs

Determine if R and Y terminals are wired in reverse. Verify module's R and C ter‐
minals have a constant source.

TRIP LED

 is on but system

and compressor check OK

Verify Y terminal is wired properly per OEM wiring diagram. Verify voltage at con‐
tactor coil falls below 0.5VAC when off.  Verify 24VAC is present across Y and C
when thermostat demand signal is present. If not, R and C are reverse wired.

TRIP LED

 and 

ALERT LED

flashing together

Verify R and C terminals are supplied with 19-28VAC.

ALERT Flash Code 3

(Compressor short cycling)
displayed incorrectly

Verify Y terminal is connected to 24VAC at contactor coil. Verify voltage at
contactor coil falls below 0.5VAC when off.

ALERT Flash Code 5 or 6

(Open Circuit, Missing Phase)
displayed incorrectly

Check that compressor T1 and T3 wires are through module's current sensing
holes. Verify Y terminal is connected to 24VAC at contactor coil. Verify voltage at
contactor coil falls below 0.5VAC when off.

ALERT Flash Code 8

(Welded Contactor) displayed
incorrectly

Determine if module's Y terminal is connected. Verify Y terminal is connected to
24VAC at contactor coil. Verify 24VAC is present across Y and C when        ther‐
mostat demand signal is present. If not, R and C are reversed wired. Verify
voltage at contactor coil falls below 0.5VAC when off. Review.

R-410A QUICK REFERENCE GUIDE

R-410A refrigerant operates at 50% - 70% higher pressures than R-22.  Be sure that servicing equipment and
replacement components are designed to operate with R-410A.

R-410A refrigerant cylinders are rose colored.

Recovery cylinder service pressure rating must be 400 psig, DOT 4BA400 or DOT BW400.

R-410A systems should be charged with liquid refrigerant. Use a commercial type metering device in the manifold hose.

Manifold sets should be 750 psig high-side and 200 psig low-side with 520 psig low-side retard.

Use hoses with 750 psig service pressure rating.

Leak detectors should be designed to detect HFC refrigerant.

R-410A, as with other HFC refrigerants, is only compatible with POE oils.

POE oils absorb moisture rapidly.  Do not expose oil to atmosphere.

POE oils may cause damage to certain plastics and roofing materials.

Vacuum pumps will not remove moisture from oil.

A liquid line filter-drier is required on every unit.

Do not use liquid line filter-driers with rated working pressures less than 600 psig.

Do not install a suction line filter-drier in liquid line.

Wrap all filter-driers and service valves with wet cloth when brazing.

Do not use with an R-22 TXV.

If indoor unit is equipped with an R-22 TXV, it must be changed to an R-410A TXV.

Do not use capillary tube indoor coils.

Never open system to atmosphere while it is under a vacuum.

When system must be opened for service, break vacuum with dry nitrogen and replace all filter-driers.

Do not vent R-410A into the atmosphere.

Observe all 

WARNINGS

CAUTIONS, NOTES,

 and 

bold

 text.

International Comfort Products, LLC

Lewisburg, TN 37091

International Comfort Products, LLC

Lewisburg, TN 37091

Содержание H4H3 Series

Страница 1: ...rd CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product labels WARNING Safety Lab...

Страница 2: ...oom windows Noise may carry into the openings and disturb people inside Locate unit in a well drained area or support unit high enough so that water runoff will not enter the unit Locate unit away fro...

Страница 3: ...lit System Heat Pump 506 01 5102 00 3 Figure 1 Clearances various examples Wall 6 24 Service Wall Wall Wall 6 6 Post Wall Wall 18 18 18 18 6 6 6 18 18 18 18 24 Service 24 Service 24 Service 24 Service...

Страница 4: ...on is not recommended on wood frame structures where low noise levels are required Supporting structure or platform for the unit must be level If installation is on a flat roof locate unit minimum 6 i...

Страница 5: ...refer to the Long Line Application Guideline document for additional instructions NOTE Line set actual length must not exceed 200 feet NOTE A crankcase heater must be used when the refrigerant line le...

Страница 6: ...d periods of unit shut down caus ing refrigerant slugging and possible compressor damage at start up If ANY section of the line set is buried under ground provide a minimum 6 vertical rise at the serv...

Страница 7: ...e set tube ends with emery cloth or steel brush Remove any grit or debris Insert line set tube ends into service valve tube stubs Apply heat absorbing paste or heat sink product between service valve...

Страница 8: ...TEM IF IT HOLDS DEEP VACUUM EVACUATE BREAK VACUUM WITH DRY NITROGEN WAIT EVACUATE CHARGE SYSTEM BREAK VACUUM WITH DRY NITROGEN EVACUATE WAIT I OPENING SERVICE VALVES Outdoor units are shipped with a r...

Страница 9: ...two power wires to Contactor and one power wire to Blue lead wire use wire nut Connect ground wire to Ground Lug Refer to Wiring Diagram on unit and Figure 9 Figure 9 208 230 V and 460 V Electrical Su...

Страница 10: ...INSTALLING OUTDOOR THERMOSTATS SYSTEMS WITH ONE OUTDOOR THERMOSTAT G R W3 C O R G R W 3 C E C W 2 Y W 2 O R C W 2 Y W 2 C L G Y E O R SYSTEMS WITHOUT OUTDOOR THERMOSTATS C G R W 2 C Y O R W 2 SUBBASE...

Страница 11: ...tdoor fan motor lead from OF2 on control board refer to Figure 13 Tape lead to prevent grounding 3 Restart unit in heating mode allowing frost to accumulate on outdoor coil 4 After a few minutes in he...

Страница 12: ...indoor temperature is between 70_ and 80_F S line set is less that 80 feet 1 Operate unit a minimum of 15 minutes before checking charge NOTE If outdoor unit has a 2 speed fan motor motor will operat...

Страница 13: ...s indoor unit blower relay starting indoor blower motor When thermostat is satisfied its contacts open de energizing contactor and blower relay Compressor and motors stop NOTE If indoor unit is equipp...

Страница 14: ...Stage Compressor Signal First Stage Compressor Signal 24 VAC for Thermostat Indicator 24 Volt Power 24 Volt Common 24 Volt Compressor Protection Function DC Compressor Solenoid ALERT LED TRIP LED DC...

Страница 15: ...restriction 2 If high pressure switch present go to Flash Code 2 information 3 Intermittent thermostat demand signal 4 System or control board defective Yellow ALERT Flash Code 4 Locked Rotor LOCKOUT...

Страница 16: ...nd signal is present If not R and C are reversed wired Verify voltage at contactor coil falls below 0 5VAC when off Review R 410A QUICK REFERENCE GUIDE R 410A refrigerant operates at 50 70 higher pres...

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