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3.    INSTALLATION OF THE UNIT

3.1 Selection of installation sites

3.1.1 The unit can be installed on the ground or on the 
suitable roof, but enough ventilation volume should be 
ensured in both cases. 
3.1.2 The unit should not be installed where noise and 
vibration are required to a certain extent. 
3.1.3 The installed unit should be sheltered from direct 
sunlight as much as possible, and be far away from 
boiler flues and ambient air which may erode condenser 
coils and copper tube parts of the unit. 
3.1.4 If the installed unit can be approached by unauthor-
ized persons, safety measures of isolation should be 
taken, such as rail guards. These measures will avoid 
artificial damages and accidental damages, and prevent 
the control boxes from being opened leading to exposure 
of electric components in operation. 
3.1.5 The height of the installation foundation for the unit 
should not be less than 300mm, and floor drains are 
required in installation sites, to ensure smooth drainage 
and remove any seeper. 
3.1.6 In case of installation on the ground, the steel base 
of the unit should be located on the concrete foundation, 
and the concrete plinth should extend below frozen soil 
layer. The foundation of the unit should not be connected 
to the foundation of the building, to avoid affecting the 
people due to transfer of noise and vibration. The base 
of the unit is provided with installation holes, which can 
be used to connect the unit and the foundation firmly. 
3.1.7 In case of installation on the roof, the roof must 
possess enough strength to sustain weight of the unit 
and maintenance personnel. The unit can be supported 
on concrete foundations or channel steel frames similar 
to those used in the unit installation on the ground. The 
load-bearing channel steel must be in alignment with the 
installation holes of the unit damper, and the channel 
steel should possess enough width for installing the 
damper. 
3.1.8 Consult the building contractor, the architectural 
designer or other specialists about the cases with special 
installation requirements. 

NOTE

The selected installation site of the unit should facilitate connection 
of water pipes and wires, and be free from water inlet of oil fume, 
steam or other heat sources. Besides, the noise of the unit and cold 
and  hot  air  should  not  influence  the  surrounding  environment. 

3.2 Outline dimensional drawing

Front view

Left view

Bottom view

Fig. 3-1

NOTE

After installing the spring damper, the total height of the unit will 
increase by 135mm or so. 
The ports of inlet and outlet pipes should be flange ports, and 
flanges should be hubbed slip-on-welding steel pipe flanges. 

3

O&I manual

Table 3-1

A  

                               2850

B

                                 2000

C

                                2110

D

                                 347

E

                                 2156

                                 506

G

                                 1888

H

                                 2388

Model

 ICHS-600KC-5

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Содержание ICHS-600KC-5

Страница 1: ...AIR COOLED MODULAR CHILLER MAN I IOCH50 0715 intensity mx INSTALLATION OWNER S MANUAL ICHS 600KC 5 50 TONS...

Страница 2: ...MAIN PARTS OF THE UNIT NO NAME Top cover NAME Condenser Compressor Evaporator NO Electric control box Water outlet Water inlet Air outlet Air outlet Air inlet Air inlet Air inlet Air inlet...

Страница 3: ...compact structure and easy transportation and lifting and in the meanwhile it also saves facilities including cooling tower cooling pump and so on for the user and reduces installation cost The units...

Страница 4: ...nd could result in cutting injuries 1 O I manual Never inspect or service the unit by yourself Ask a qualified service person to perform this work Do not dispose this product as unsorted municipal was...

Страница 5: ...chemicals to become deposited in the unit which could endanger the health of those who are hypersensitive to chemicals Do not place appliances which produce open fire in places exposed to the air flow...

Страница 6: ...to avoid affecting the people due to transfer of noise and vibration The base of the unit is provided with installation holes which can be used to connect the unit and the foundation firmly 3 1 7 In c...

Страница 7: ...able 3 1 and the space between adjacent modular units should not be less than 300mm the installation can also follow the direction B and C as shown in Fig 3 2 the spaces between the unit and the obsta...

Страница 8: ...therwise the performance of the unit will decline c The inlet pipe of the evaporator must be provided with a target flow controller to realize flow break protection for the unit Both ends of the targe...

Страница 9: ...zing pump is started up in winter For the water pipeline network including filters and heat exchangers dreg or dirt may seriously damages the heat exchangers and water pipes The installation persons o...

Страница 10: ...m The minimum chilled water flow is shown in the table 4 1 If the system flow is less than the minimum unit flow rate the evaporator flow can be recirculated as shown in the diagram 4 4 Maximum chille...

Страница 11: ...ne pipes whose length is at least 5 times diameter of the pipe In the meanwhile the fluid flowing direction in the pipeline must be consistent with the direction of arrow on the controller The connect...

Страница 12: ...t flow controller 9 O I manual f Be sure to determine the model of target slice according to the rated flow of the unit the diameter of the outlet pipe and the adjustment range of the target slice of...

Страница 13: ...n unit n 5 No n 1 unit No 3n 4 address No 3n 1 address Fig 4 8 less than 5 modules No 1 address No 3n 5 address No 3n 2 address Pump No 2 address No 3n 6 address No 3n 3 address Drill dead hole at th...

Страница 14: ...DWXUH VHQVLQJ EXOE WDUJHW IORZ FRQWUROOHU DQG DX LOLDU HOHFWULF KHDWHU DUH XQGHU FRQWURO RI WKH PaLQ PRGXOH 2QH ZLUHG FRQWUROOHU DQG RQH WDUJHW IORZ FRQWUROOHU DUH UHTXLUHG DQG FRQQHFWHG RQ WKH PDLQ P...

Страница 15: ...sed with standard resistance capacitance suppressors to avoid electromagnetic interference thus leading to failure of the unit and its controller and even damages to them 5 3 10 All weak current wires...

Страница 16: ...nnection of control wires of pump the control wires of AC contactor of pump must pass the connection terminals p1 and P2 of the main unit as shown in Fig 5 3 Step 12 The connection way of the wire con...

Страница 17: ...adjustment according to the magnitude of unit outlet water temperature Adjustment range of constant speed capability ON and OFF Total outlet water temperature sensor fault code E3 Only the main unit...

Страница 18: ...nd heating capability adjustment pump control auxiliary electric heater control total effluent temperature detection and water flow switch detection COM O 485 communication port fault code E2 high pre...

Страница 19: ...hen installing the auxiliary electric heater Attention Under heating mode when the main unit board detects total water outlet temperature to be lower than 45 the switch will be closed and the auxiliar...

Страница 20: ...r flow specified in Table 9 1 6 2 Check item table after installation Checking item Description Yes No Whether installing site is meet for requirements Whether water system is meeting for requirements...

Страница 21: ...rol schematic diagram or the faults caused by water breaking while the unit is in operation should be the user s responsibility Do not re start the unit within 10 min after the unit is shut down durin...

Страница 22: ...e which flashes with 2HZ and then adjust the minute by pressing Page up temperature and Page down temperature If no adjustment is made 8 seconds after entering the time setting state the time setting...

Страница 23: ...manual settings mode Press ADD and ADD keys to select how many unit is launch into running Press OK key to save the settings Unit will run after press ON OFF key 3 minutes later Turn off the unit Whe...

Страница 24: ...the system Eliminate incrustant Eliminate incrustant Check water temperature See Excessive high air suction pressure Check chilling water temperature Refrigerant leakage or insufficient refrigerant vo...

Страница 25: ...voltage protection Reference to mention in above the parts of air suction and discharge pressure error Replace damaged assembly Find out the error type and carry out the corresponding measure to settl...

Страница 26: ...ormal it displays There will be no display under the failure state of main unit communication connection d If it is under the host computer network control Network ON Network ON displays otherwise the...

Страница 27: ...s needed to wait for the up to date data of the modular unit received and selected by wired controller Before receiving the data the wired controller only displays on the data display Up area and the...

Страница 28: ...ressure Connection must be renewed after injection is completed Never inject oxygen acetylene or other flammable or poisonous gas to the refrigeration system at leakage detection and air tight test On...

Страница 29: ...k temperature of chilled water or hot water Inlet Outlet 6 check air temperature of air side heat exchanger Inlet Outlet 7 Check refrigerant suction temperature and superheating temperature Refrigeran...

Страница 30: ...utdoor temperature Compressor Air temperature of air side heat exchanger Temperature of chilled water or hot water Current of cooling water pump or hot water pump Dry bulb Wet bulb Indoor temperature...

Страница 31: ...stance lose kPa Fin coil model Shell tube type heat exchanger Control of wired controller manual auto startup running state display failure alert etc High or low pressure switch freeze proof device wa...

Страница 32: ...U V W U V W KM5 A B C KM6 A B C U V W U V W Q P E T4 1 T4 2 T4 3 Heat1A COMP1A Heat1B Heat2A Heat2B Heat3A Heat3B COMP1B COMP2A COMP2B COMP3A COMP3B Y G Y G Y G Y G Y G TRANS1 TRANS2 TRANS3 KM7 U V W...

Страница 33: ...ow Gray Query Fault Notes The wiring diagram of auxiliary heater and pump is just for reference please follow the instructions of corresponding auxiliary heater products Please choose such accessory a...

Страница 34: ......

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