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g. Display of online unit number and startup unit number

They are used for displaying the total online modular units of the 

whole unit system and the number of the modular unit under 

running state, respectively, with display scope 0~16.

Any time when the spot check page is entered to display or change 

modular unit, it is needed to wait for the up-to-date data of the 

modular unit received and selected by wired controller. Before 

receiving the data, the wired controller only displays “——” on the 

data display Up area, and the down area displays the address 

number of the modular unit. No page can be turned, which 

continues until the wired controller receives the communication 

data of this modular unit.

8.1.5 Main page display

Main page display consists of several pages and the total number 

of pages is not fixed.

a. The default display is the first page; other pages are displayed 

by pressing page-up/down button circularly.

b. The first page of data display Up area displays the total outlet 

water temperature, and then the total outlet water temperature and 

the heat exchanger outlet water temperature are displayed 

according to the page number circularly and in turn.

c. The first page of data display Down area displays the number of 

online units, and the second page displays the number of startup 

running units

d. The first page of data display Down area shows the total load 

rate of compressor and the fourth page displays the address 

corresponding to unit number.

e. When all the pages of the main page data are displayed, 

continue to press page-down button to display the first page, and 

press page-up from the first page to display the last page.

8.1.6 Query display

Query page data consist of several pages and the total number of 

pages is not fixed.

a. Upon entering the spot check page display for the first time, the 

default selected 0# modular unit displays the state data of the first 

page.

b. Contents in other pages are displayed circularly by pressing the 

page-up/down button.

c. Pages 1-7 of data display Up area show condenser pipe 

temperature of system A, condenser pipe temperature of system B, 

T4 temperature value, TS temperature value, compressor current 

of system A, compressor current of system B, and outlet water 

temperature of heat exchanger.

d. The first page of data display Down area displays the unit 

number.

e. Starting from the eighth page, the data display Up area displays 

the failure code of the current modular unit. One failure code may 

be displayed at most by turning page. In case of exceeding one 

failure, the following ones will not be displayed. If there is no 

failure, only one page of failure code displays “E-" and the next 

page begins to display protection code.

f. After all the failure codes of the data display Up are displayed, 

protection code is displayed. One protection code at most may be 

displayed by turning page. In case of exceeding one protection 

code, the following ones will not be displayed. If there is no 

protection, only one page of protection code displays “P-", and the 

next page begins to display the contents of the first page.

g. After all the pages of spot check data are displayed, continue to 

press page-down button to display the first page, and press 

page-up from the first page to display the last page.

h. Select the modular unit address number of spot check by 

pressing “address decrease” or “address increase" button to 

inquire the running state data of different modular units.

Any time when the spot check page is entered to display or change 

modular unit, it is needed to wait for the up-to-date data of the 

modular unit received and selected by wired controller. Before 

receiving the data, the wired controller only displays “——” on the 

data display Up area, and the down area displays the address 

number of the modular unit. No page can be turned, which 

continues until the wired controller receives the communication 

data of this modular unit.

8.1.7 Care and maintenance

Maintenance of main parts

  Close attention should be paid to the discharge and suction 

pressure during the running process. Find out reasons and 

eliminate the failure if abnormality is found.

  Control and protect the equipment. See to it that no random 

adjustment be made on the set points on site.

  Regularly check whether the electric connection is loose, and 

whether there is bad contact at the contact point caused by 

oxidation and debris etc., and take timely measures if necessary. 

Frequently check the work voltage, current and phase balance.

  Check the reliability of the electric elements in time. Ineffective 

and unreliable elements should be replaced in time.

8.1.8 Water quality inspection and dirt remove

a. According to the local water quality, please inspect the water 

regularly. We recommended you to respect it a half year a time 

and change the circulate water two years a time.

b. After long-time operation, calcium oxide or other minerals will 

be settled in the heat transfer surface of the water-side heat 

exchanger. These substances will affect the heat transfer 

performance when there is too much scale in the heat transfer 

surface and sequentially cause that electricity consumption 

increases and the discharge pressure is too high (or suction 

pressure too low). Organic acids such as formic acid, citric acid 

and acetic acid may be used to clean the scale. But in no way 

should cleaning agent containing fluoroacetic acid or fluoride 

should be used as the water-side heat exchange is made from 

stainless steel and is easy to be eroded to cause refrigerant 

leakage. Pay attention to the following aspects during the cleaning 

and scale-removing process: 

  Water-side heat exchanger should be done be professionals. 

Please contact the local air-conditioner customer service center.

  Clean the pipe and heat exchanger with clean water after 

cleaning agent is used. Conduct water treatment to prevent water 

system from being eroded or re-absorption of scale.

  In case of using cleaning agent, adjust the density of the agent, 

cleaning time and temperature according to the scale settlement 

condition.

  After pickling is completed, neutralization treatment needs to be 

done on the waste liquid. Contact relevant company for treating 

the treated waste liquid.

  Protection equipments (such as goggles, gloves, mask and 

shoes) must be used during the cleaning process to avoid 

breathing in or contacting the agent as the cleaning agent and 

neutralization agent is corrosive to eyes, skins and nasal mucosa.

8.1.9 Winter shutdown

For shutdown in winter, the surface of the unit outside and inside 

should be cleaned and dried. Cover the unit to prevent dust. Open 

discharge water valve to discharge the stored water in the clean 

water system to prevent freezing accident (it is preferable to inject 

antifreezer in the pipe).

8.1.10 Replacing parts

Parts to be replaced should be the ones provided by our company. 

Never replace any part with different part.

8.1.11 First startup after shutdown

The following preparations should be made for re-startup of unit 

after long-time shutdown:

1) Thoroughly check and clean the unit.

2) Clean water pipe system.

3) Check pump, control valve and other equipments of water pipe 

system.

4) Fix connections of all wires.

5) It is a must to electrify the machine before startup.

 

 

 

 

 

 

 

O&I manual

24

Содержание ICHS-600KC-5

Страница 1: ...AIR COOLED MODULAR CHILLER MAN I IOCH50 0715 intensity mx INSTALLATION OWNER S MANUAL ICHS 600KC 5 50 TONS...

Страница 2: ...MAIN PARTS OF THE UNIT NO NAME Top cover NAME Condenser Compressor Evaporator NO Electric control box Water outlet Water inlet Air outlet Air outlet Air inlet Air inlet Air inlet Air inlet...

Страница 3: ...compact structure and easy transportation and lifting and in the meanwhile it also saves facilities including cooling tower cooling pump and so on for the user and reduces installation cost The units...

Страница 4: ...nd could result in cutting injuries 1 O I manual Never inspect or service the unit by yourself Ask a qualified service person to perform this work Do not dispose this product as unsorted municipal was...

Страница 5: ...chemicals to become deposited in the unit which could endanger the health of those who are hypersensitive to chemicals Do not place appliances which produce open fire in places exposed to the air flow...

Страница 6: ...to avoid affecting the people due to transfer of noise and vibration The base of the unit is provided with installation holes which can be used to connect the unit and the foundation firmly 3 1 7 In c...

Страница 7: ...able 3 1 and the space between adjacent modular units should not be less than 300mm the installation can also follow the direction B and C as shown in Fig 3 2 the spaces between the unit and the obsta...

Страница 8: ...therwise the performance of the unit will decline c The inlet pipe of the evaporator must be provided with a target flow controller to realize flow break protection for the unit Both ends of the targe...

Страница 9: ...zing pump is started up in winter For the water pipeline network including filters and heat exchangers dreg or dirt may seriously damages the heat exchangers and water pipes The installation persons o...

Страница 10: ...m The minimum chilled water flow is shown in the table 4 1 If the system flow is less than the minimum unit flow rate the evaporator flow can be recirculated as shown in the diagram 4 4 Maximum chille...

Страница 11: ...ne pipes whose length is at least 5 times diameter of the pipe In the meanwhile the fluid flowing direction in the pipeline must be consistent with the direction of arrow on the controller The connect...

Страница 12: ...t flow controller 9 O I manual f Be sure to determine the model of target slice according to the rated flow of the unit the diameter of the outlet pipe and the adjustment range of the target slice of...

Страница 13: ...n unit n 5 No n 1 unit No 3n 4 address No 3n 1 address Fig 4 8 less than 5 modules No 1 address No 3n 5 address No 3n 2 address Pump No 2 address No 3n 6 address No 3n 3 address Drill dead hole at th...

Страница 14: ...DWXUH VHQVLQJ EXOE WDUJHW IORZ FRQWUROOHU DQG DX LOLDU HOHFWULF KHDWHU DUH XQGHU FRQWURO RI WKH PaLQ PRGXOH 2QH ZLUHG FRQWUROOHU DQG RQH WDUJHW IORZ FRQWUROOHU DUH UHTXLUHG DQG FRQQHFWHG RQ WKH PDLQ P...

Страница 15: ...sed with standard resistance capacitance suppressors to avoid electromagnetic interference thus leading to failure of the unit and its controller and even damages to them 5 3 10 All weak current wires...

Страница 16: ...nnection of control wires of pump the control wires of AC contactor of pump must pass the connection terminals p1 and P2 of the main unit as shown in Fig 5 3 Step 12 The connection way of the wire con...

Страница 17: ...adjustment according to the magnitude of unit outlet water temperature Adjustment range of constant speed capability ON and OFF Total outlet water temperature sensor fault code E3 Only the main unit...

Страница 18: ...nd heating capability adjustment pump control auxiliary electric heater control total effluent temperature detection and water flow switch detection COM O 485 communication port fault code E2 high pre...

Страница 19: ...hen installing the auxiliary electric heater Attention Under heating mode when the main unit board detects total water outlet temperature to be lower than 45 the switch will be closed and the auxiliar...

Страница 20: ...r flow specified in Table 9 1 6 2 Check item table after installation Checking item Description Yes No Whether installing site is meet for requirements Whether water system is meeting for requirements...

Страница 21: ...rol schematic diagram or the faults caused by water breaking while the unit is in operation should be the user s responsibility Do not re start the unit within 10 min after the unit is shut down durin...

Страница 22: ...e which flashes with 2HZ and then adjust the minute by pressing Page up temperature and Page down temperature If no adjustment is made 8 seconds after entering the time setting state the time setting...

Страница 23: ...manual settings mode Press ADD and ADD keys to select how many unit is launch into running Press OK key to save the settings Unit will run after press ON OFF key 3 minutes later Turn off the unit Whe...

Страница 24: ...the system Eliminate incrustant Eliminate incrustant Check water temperature See Excessive high air suction pressure Check chilling water temperature Refrigerant leakage or insufficient refrigerant vo...

Страница 25: ...voltage protection Reference to mention in above the parts of air suction and discharge pressure error Replace damaged assembly Find out the error type and carry out the corresponding measure to settl...

Страница 26: ...ormal it displays There will be no display under the failure state of main unit communication connection d If it is under the host computer network control Network ON Network ON displays otherwise the...

Страница 27: ...s needed to wait for the up to date data of the modular unit received and selected by wired controller Before receiving the data the wired controller only displays on the data display Up area and the...

Страница 28: ...ressure Connection must be renewed after injection is completed Never inject oxygen acetylene or other flammable or poisonous gas to the refrigeration system at leakage detection and air tight test On...

Страница 29: ...k temperature of chilled water or hot water Inlet Outlet 6 check air temperature of air side heat exchanger Inlet Outlet 7 Check refrigerant suction temperature and superheating temperature Refrigeran...

Страница 30: ...utdoor temperature Compressor Air temperature of air side heat exchanger Temperature of chilled water or hot water Current of cooling water pump or hot water pump Dry bulb Wet bulb Indoor temperature...

Страница 31: ...stance lose kPa Fin coil model Shell tube type heat exchanger Control of wired controller manual auto startup running state display failure alert etc High or low pressure switch freeze proof device wa...

Страница 32: ...U V W U V W KM5 A B C KM6 A B C U V W U V W Q P E T4 1 T4 2 T4 3 Heat1A COMP1A Heat1B Heat2A Heat2B Heat3A Heat3B COMP1B COMP2A COMP2B COMP3A COMP3B Y G Y G Y G Y G Y G TRANS1 TRANS2 TRANS3 KM7 U V W...

Страница 33: ...ow Gray Query Fault Notes The wiring diagram of auxiliary heater and pump is just for reference please follow the instructions of corresponding auxiliary heater products Please choose such accessory a...

Страница 34: ......

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