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17

O&I manual

6.   TRIAL RUN

6.1 Points for attention prior to trial run

6.1.1 After the water system pipeline is flushed several times, please make sure that the purity of water meets the requirements; the 

system is re-filled with water and drained, and the pump is started up, then make sure that water flow and the pressure at the outlet meet 

the requirements. 

6.1.2 The unit is connected to the main power 12 hours before being started up, to supply power to the heating belt and pre-heat the 

compressor. Inadequate pre-heating may cause damages to the compressor. 

6.1.3 Setting of the wired controller. See details of the manual concerning setting contents of the controller, including such basic settings 

as refrigerating and heating mode, manual adjustment and automatic adjustment mode and pump mode. Under normal circumstances, the 

parameters are set around standard operating conditions for trial run, and extreme working conditions should be prevented as much as 

possible. 

6.1.4 Carefully adjust the target flow controller on the water system or the inlet stop valve of the unit, to make the water flow of the system 

be 90% of the water flow specified in Table 9.1

6.2 Check item table after installation

Checking item

Description

Yes

No

Whether installing site 

is meet for requirements 

Whether water system 

is meeting for 

requirements 

Whether electric wiring 

system is meeting for 

requirements

Units are fixed mounting on level base.

Ventilating space for heat exchanger at the 

air side is meeting for requirement

Maintenance space is meeting for requirement.

Noise and vibration is meeting for requirement.   

Sun radiation and rain or snow proof measures are 

meeting for requirements.

External physical is meeting for requirement.

Pipe diameter is meeting for requirement

The length of system is meeting for requirement

Water discharge is meeting for requirement

Water quality control is meeting for requirement

Flexible tube’s interface is meeting for requirement

Pressure control is meeting for requirement

Thermal insulation is meeting for requirement

Wire capacity is meeting for requirement

Switch capacity is meeting for requirement

Fuse capacity is meeting for requirement

Voltage and frequency are meeting for requirement

Connecting tightly between wires

Operation control device is meeting for requirement

Safety device is meeting for requirement

Chained control is meeting for requirement

Phase sequence of power supply is meeting for 

requirement  

Table 6-1

Network ON

ć

 

A

#

 

 

 

 

 

 

 

Содержание ICHS-600KC-5

Страница 1: ...AIR COOLED MODULAR CHILLER MAN I IOCH50 0715 intensity mx INSTALLATION OWNER S MANUAL ICHS 600KC 5 50 TONS...

Страница 2: ...MAIN PARTS OF THE UNIT NO NAME Top cover NAME Condenser Compressor Evaporator NO Electric control box Water outlet Water inlet Air outlet Air outlet Air inlet Air inlet Air inlet Air inlet...

Страница 3: ...compact structure and easy transportation and lifting and in the meanwhile it also saves facilities including cooling tower cooling pump and so on for the user and reduces installation cost The units...

Страница 4: ...nd could result in cutting injuries 1 O I manual Never inspect or service the unit by yourself Ask a qualified service person to perform this work Do not dispose this product as unsorted municipal was...

Страница 5: ...chemicals to become deposited in the unit which could endanger the health of those who are hypersensitive to chemicals Do not place appliances which produce open fire in places exposed to the air flow...

Страница 6: ...to avoid affecting the people due to transfer of noise and vibration The base of the unit is provided with installation holes which can be used to connect the unit and the foundation firmly 3 1 7 In c...

Страница 7: ...able 3 1 and the space between adjacent modular units should not be less than 300mm the installation can also follow the direction B and C as shown in Fig 3 2 the spaces between the unit and the obsta...

Страница 8: ...therwise the performance of the unit will decline c The inlet pipe of the evaporator must be provided with a target flow controller to realize flow break protection for the unit Both ends of the targe...

Страница 9: ...zing pump is started up in winter For the water pipeline network including filters and heat exchangers dreg or dirt may seriously damages the heat exchangers and water pipes The installation persons o...

Страница 10: ...m The minimum chilled water flow is shown in the table 4 1 If the system flow is less than the minimum unit flow rate the evaporator flow can be recirculated as shown in the diagram 4 4 Maximum chille...

Страница 11: ...ne pipes whose length is at least 5 times diameter of the pipe In the meanwhile the fluid flowing direction in the pipeline must be consistent with the direction of arrow on the controller The connect...

Страница 12: ...t flow controller 9 O I manual f Be sure to determine the model of target slice according to the rated flow of the unit the diameter of the outlet pipe and the adjustment range of the target slice of...

Страница 13: ...n unit n 5 No n 1 unit No 3n 4 address No 3n 1 address Fig 4 8 less than 5 modules No 1 address No 3n 5 address No 3n 2 address Pump No 2 address No 3n 6 address No 3n 3 address Drill dead hole at th...

Страница 14: ...DWXUH VHQVLQJ EXOE WDUJHW IORZ FRQWUROOHU DQG DX LOLDU HOHFWULF KHDWHU DUH XQGHU FRQWURO RI WKH PaLQ PRGXOH 2QH ZLUHG FRQWUROOHU DQG RQH WDUJHW IORZ FRQWUROOHU DUH UHTXLUHG DQG FRQQHFWHG RQ WKH PDLQ P...

Страница 15: ...sed with standard resistance capacitance suppressors to avoid electromagnetic interference thus leading to failure of the unit and its controller and even damages to them 5 3 10 All weak current wires...

Страница 16: ...nnection of control wires of pump the control wires of AC contactor of pump must pass the connection terminals p1 and P2 of the main unit as shown in Fig 5 3 Step 12 The connection way of the wire con...

Страница 17: ...adjustment according to the magnitude of unit outlet water temperature Adjustment range of constant speed capability ON and OFF Total outlet water temperature sensor fault code E3 Only the main unit...

Страница 18: ...nd heating capability adjustment pump control auxiliary electric heater control total effluent temperature detection and water flow switch detection COM O 485 communication port fault code E2 high pre...

Страница 19: ...hen installing the auxiliary electric heater Attention Under heating mode when the main unit board detects total water outlet temperature to be lower than 45 the switch will be closed and the auxiliar...

Страница 20: ...r flow specified in Table 9 1 6 2 Check item table after installation Checking item Description Yes No Whether installing site is meet for requirements Whether water system is meeting for requirements...

Страница 21: ...rol schematic diagram or the faults caused by water breaking while the unit is in operation should be the user s responsibility Do not re start the unit within 10 min after the unit is shut down durin...

Страница 22: ...e which flashes with 2HZ and then adjust the minute by pressing Page up temperature and Page down temperature If no adjustment is made 8 seconds after entering the time setting state the time setting...

Страница 23: ...manual settings mode Press ADD and ADD keys to select how many unit is launch into running Press OK key to save the settings Unit will run after press ON OFF key 3 minutes later Turn off the unit Whe...

Страница 24: ...the system Eliminate incrustant Eliminate incrustant Check water temperature See Excessive high air suction pressure Check chilling water temperature Refrigerant leakage or insufficient refrigerant vo...

Страница 25: ...voltage protection Reference to mention in above the parts of air suction and discharge pressure error Replace damaged assembly Find out the error type and carry out the corresponding measure to settl...

Страница 26: ...ormal it displays There will be no display under the failure state of main unit communication connection d If it is under the host computer network control Network ON Network ON displays otherwise the...

Страница 27: ...s needed to wait for the up to date data of the modular unit received and selected by wired controller Before receiving the data the wired controller only displays on the data display Up area and the...

Страница 28: ...ressure Connection must be renewed after injection is completed Never inject oxygen acetylene or other flammable or poisonous gas to the refrigeration system at leakage detection and air tight test On...

Страница 29: ...k temperature of chilled water or hot water Inlet Outlet 6 check air temperature of air side heat exchanger Inlet Outlet 7 Check refrigerant suction temperature and superheating temperature Refrigeran...

Страница 30: ...utdoor temperature Compressor Air temperature of air side heat exchanger Temperature of chilled water or hot water Current of cooling water pump or hot water pump Dry bulb Wet bulb Indoor temperature...

Страница 31: ...stance lose kPa Fin coil model Shell tube type heat exchanger Control of wired controller manual auto startup running state display failure alert etc High or low pressure switch freeze proof device wa...

Страница 32: ...U V W U V W KM5 A B C KM6 A B C U V W U V W Q P E T4 1 T4 2 T4 3 Heat1A COMP1A Heat1B Heat2A Heat2B Heat3A Heat3B COMP1B COMP2A COMP2B COMP3A COMP3B Y G Y G Y G Y G Y G TRANS1 TRANS2 TRANS3 KM7 U V W...

Страница 33: ...ow Gray Query Fault Notes The wiring diagram of auxiliary heater and pump is just for reference please follow the instructions of corresponding auxiliary heater products Please choose such accessory a...

Страница 34: ......

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