background image

4.8 Water quality control

4.8.1 Water quality control

When industrial water is used as chilled water, little furring may 

occur; however, well water or river water, used as chilled water, 

may cause much sediment, such as furring, sand, and so on. 

Therefore, well water or river water must be filtered and softened 

in softening water equipment before flowing into chilled water 

system. If sand and clay settle in the evaporator, circulation of

chilled water may be blocked, and thus leading to freezing 

accidents; if hardness of chilled water is too high, furring may 

occur easily, and the devices may be corroded. Therefore, the 

quality of chilled water should be analyzed before being used, 

such as PH value, conductivity, concentration of chloride ion, 

concentration of sulfide ion, and so on.  

<50ppm

<50ppm

<30ppm

<200

μ

V/cm

đ

<0.3ppm

<50ppm

<50ppm

4.8.2 Applicable standard of water quality for the unit

PH value

Total hardness

Conductivity

Sulfide ion

Chloride ion

Ammonia ion

Sulfate ion

Silicon

Iron content

Sodium ion

Calcium ion

No

No

No requirement 

Table 4-2

7

Њ

8.5

4.9  Installation & regulation guide for target flow 

controller 

4.9.1 Please careful  get flow controller. Packing should be in 

good condition, and the appearance should be free of damage 

and deformation. If any problem, please contact the manufac-

turer. 

4.9.2 Flow switches can be installed in the horizontal pipeline or 

the vertical pipeline with upward flowing direction but cannot be 

mounted in the pipeline with downward flowing direction. The 

inlet water of gravity should be taken into account when flow 

switches are installed in the pipeline with upward flowing 

direction.

4.9.3 Target flow controller must be installed on a section of 

straight-line pipeline, and its both ends must be supplied with 

straight-line pipes whose length is at least 5 times diameter of 

the pipe. In the meanwhile, the fluid flowing direction in the 

pipeline must be consistent with the direction of arrow on the 

controller. The connection terminal should be located where 

wiring connectioncan be easily done. 

4.9.4 Pay attention to the following items when conducting 

installation and wire connection: 

a. Collision of the wrench with the soleplate of the flow switch is 

prohibited, since such collision may cause deformation and 

failure of the flow switch.

b. To avoid electric shock and damages to the devices, the 

power supply should be cut off, when wires are connected or 

adjustment is done. 

c. When wiring connection is conducted, adjustment of other 

screws except connection terminals of micro switches and 

ground screws is prohibited. In the meanwhile, over great force 

should not applied when wires of micro switches are connected, 

otherwise micro switches may suffer displacement, thus leading 

to failure of flow switches. 

Network ON

ć

 

A

#

 

 

 

 

 

 

 

O&I manual

8

4.7 Selection and installation of the pump

4.7.1 Select the pump

a. Select the water-flow of the pump

The rated water-flow must no less than the unit rated water-flow; 

in terms of multi-connect the units, that water-flow must no less 

than total units’ rated water-flow.

b. Select the left of the pump.

H=h1+h2+h3+h4

H: The lift of the pump.

h1: Main unit water resistance.

h2: Pump water resistance.

h3: Water resistance of the longest water-loop distance, 

includes: pipe resistance, different valve’s resistance, flexible 

pipe resistance, pipe elbow and three-way resistance, two-way 

resistance or three-way resistance, as well as filter resistance.

H4: the longest terminal resistance.

 

4.7.2 Installation the pump

a. The pump should be installed at the water inlet pipe, both of 

which sides must mount the soft connectors for vibration-proof.

b. The backup pump for the system (recommended).

c. Units must with a main unit controls (Please see 

Fig. 5-3

 for 

the controls wiring diagram).

Содержание ICHS-600KC-5

Страница 1: ...AIR COOLED MODULAR CHILLER MAN I IOCH50 0715 intensity mx INSTALLATION OWNER S MANUAL ICHS 600KC 5 50 TONS...

Страница 2: ...MAIN PARTS OF THE UNIT NO NAME Top cover NAME Condenser Compressor Evaporator NO Electric control box Water outlet Water inlet Air outlet Air outlet Air inlet Air inlet Air inlet Air inlet...

Страница 3: ...compact structure and easy transportation and lifting and in the meanwhile it also saves facilities including cooling tower cooling pump and so on for the user and reduces installation cost The units...

Страница 4: ...nd could result in cutting injuries 1 O I manual Never inspect or service the unit by yourself Ask a qualified service person to perform this work Do not dispose this product as unsorted municipal was...

Страница 5: ...chemicals to become deposited in the unit which could endanger the health of those who are hypersensitive to chemicals Do not place appliances which produce open fire in places exposed to the air flow...

Страница 6: ...to avoid affecting the people due to transfer of noise and vibration The base of the unit is provided with installation holes which can be used to connect the unit and the foundation firmly 3 1 7 In c...

Страница 7: ...able 3 1 and the space between adjacent modular units should not be less than 300mm the installation can also follow the direction B and C as shown in Fig 3 2 the spaces between the unit and the obsta...

Страница 8: ...therwise the performance of the unit will decline c The inlet pipe of the evaporator must be provided with a target flow controller to realize flow break protection for the unit Both ends of the targe...

Страница 9: ...zing pump is started up in winter For the water pipeline network including filters and heat exchangers dreg or dirt may seriously damages the heat exchangers and water pipes The installation persons o...

Страница 10: ...m The minimum chilled water flow is shown in the table 4 1 If the system flow is less than the minimum unit flow rate the evaporator flow can be recirculated as shown in the diagram 4 4 Maximum chille...

Страница 11: ...ne pipes whose length is at least 5 times diameter of the pipe In the meanwhile the fluid flowing direction in the pipeline must be consistent with the direction of arrow on the controller The connect...

Страница 12: ...t flow controller 9 O I manual f Be sure to determine the model of target slice according to the rated flow of the unit the diameter of the outlet pipe and the adjustment range of the target slice of...

Страница 13: ...n unit n 5 No n 1 unit No 3n 4 address No 3n 1 address Fig 4 8 less than 5 modules No 1 address No 3n 5 address No 3n 2 address Pump No 2 address No 3n 6 address No 3n 3 address Drill dead hole at th...

Страница 14: ...DWXUH VHQVLQJ EXOE WDUJHW IORZ FRQWUROOHU DQG DX LOLDU HOHFWULF KHDWHU DUH XQGHU FRQWURO RI WKH PaLQ PRGXOH 2QH ZLUHG FRQWUROOHU DQG RQH WDUJHW IORZ FRQWUROOHU DUH UHTXLUHG DQG FRQQHFWHG RQ WKH PDLQ P...

Страница 15: ...sed with standard resistance capacitance suppressors to avoid electromagnetic interference thus leading to failure of the unit and its controller and even damages to them 5 3 10 All weak current wires...

Страница 16: ...nnection of control wires of pump the control wires of AC contactor of pump must pass the connection terminals p1 and P2 of the main unit as shown in Fig 5 3 Step 12 The connection way of the wire con...

Страница 17: ...adjustment according to the magnitude of unit outlet water temperature Adjustment range of constant speed capability ON and OFF Total outlet water temperature sensor fault code E3 Only the main unit...

Страница 18: ...nd heating capability adjustment pump control auxiliary electric heater control total effluent temperature detection and water flow switch detection COM O 485 communication port fault code E2 high pre...

Страница 19: ...hen installing the auxiliary electric heater Attention Under heating mode when the main unit board detects total water outlet temperature to be lower than 45 the switch will be closed and the auxiliar...

Страница 20: ...r flow specified in Table 9 1 6 2 Check item table after installation Checking item Description Yes No Whether installing site is meet for requirements Whether water system is meeting for requirements...

Страница 21: ...rol schematic diagram or the faults caused by water breaking while the unit is in operation should be the user s responsibility Do not re start the unit within 10 min after the unit is shut down durin...

Страница 22: ...e which flashes with 2HZ and then adjust the minute by pressing Page up temperature and Page down temperature If no adjustment is made 8 seconds after entering the time setting state the time setting...

Страница 23: ...manual settings mode Press ADD and ADD keys to select how many unit is launch into running Press OK key to save the settings Unit will run after press ON OFF key 3 minutes later Turn off the unit Whe...

Страница 24: ...the system Eliminate incrustant Eliminate incrustant Check water temperature See Excessive high air suction pressure Check chilling water temperature Refrigerant leakage or insufficient refrigerant vo...

Страница 25: ...voltage protection Reference to mention in above the parts of air suction and discharge pressure error Replace damaged assembly Find out the error type and carry out the corresponding measure to settl...

Страница 26: ...ormal it displays There will be no display under the failure state of main unit communication connection d If it is under the host computer network control Network ON Network ON displays otherwise the...

Страница 27: ...s needed to wait for the up to date data of the modular unit received and selected by wired controller Before receiving the data the wired controller only displays on the data display Up area and the...

Страница 28: ...ressure Connection must be renewed after injection is completed Never inject oxygen acetylene or other flammable or poisonous gas to the refrigeration system at leakage detection and air tight test On...

Страница 29: ...k temperature of chilled water or hot water Inlet Outlet 6 check air temperature of air side heat exchanger Inlet Outlet 7 Check refrigerant suction temperature and superheating temperature Refrigeran...

Страница 30: ...utdoor temperature Compressor Air temperature of air side heat exchanger Temperature of chilled water or hot water Current of cooling water pump or hot water pump Dry bulb Wet bulb Indoor temperature...

Страница 31: ...stance lose kPa Fin coil model Shell tube type heat exchanger Control of wired controller manual auto startup running state display failure alert etc High or low pressure switch freeze proof device wa...

Страница 32: ...U V W U V W KM5 A B C KM6 A B C U V W U V W Q P E T4 1 T4 2 T4 3 Heat1A COMP1A Heat1B Heat2A Heat2B Heat3A Heat3B COMP1B COMP2A COMP2B COMP3A COMP3B Y G Y G Y G Y G Y G TRANS1 TRANS2 TRANS3 KM7 U V W...

Страница 33: ...ow Gray Query Fault Notes The wiring diagram of auxiliary heater and pump is just for reference please follow the instructions of corresponding auxiliary heater products Please choose such accessory a...

Страница 34: ......

Отзывы: