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INOXPA M-226 Скачать руководство пользователя страница 16

8.6. CLEANING

The use of aggressive cleaning products such as caustic soda and nitric acid may give

raise to skin burns.

Use rubber gloves during cleaning procedures.

Always use protective goggles.

8.6.1. Automatic CIP (clean-in-place)

If the blender is installed in a system with a CIP process, it is not necessary to disassemble the

blender.

If the automatic cleaning process is not provided, proceed to disassemble the blender as indicated

in the chapter

8.7. Disassembly and assembly of the blender.

ATTENTION

Check the concentration of the cleaning solutions. Incorrect concentrations may lead to

the deterioration of the blender seals.

To remove any traces of cleaning products ALWAYS perform a final rinse with clean water at the end

of the cleaning process.

Two types of solutions can be used for CIP processes:

a. alkaline solution

: 1% by weight of caustic soda (NaOH) a 70ºC (150ºF). To make this solution:

1 kg NaOH + 100 l H

2

O

1

= cleaning solution

2,2 l NaOH 33% + 100 l H

2

O = cleaning solution

b. acid solution

: 0,5% by weight of nitric acid (HNO

3

) a 70ºC (150ºF). To make this solution:

0,7 l HNO

3

53% + 100 l H

2

O = cleaning solution

1)

only use chlorine-free water to mix with the cleaning agents

8.6.2. Automatic SIP (sterilization-in-place)

The steam sterilisation process is applied to all equipment including the blender.

Do NOT operate the equipment during the steam sterilisation process.

The parts and the materials will not suffer damage provided the instructions set out in

this manual are followed.

Cold liquid cannot be introduced until the blender temperature is below 60ºC (140ºF).

The blender generates a substantial pressure loss through the sterilisation process. We

recommend the use of a bypass circuit provided with a discharge valve to ensure that the

steam or overheated water sterilises the entire circuit.

Maximum conditions during the steam or overheated water SIP process:

a. maximum temperature: 140ºC / 284ºF

b. maximum time:

30 min

c. cooling:

sterile air or inter gas

d.

materials:

EPDM (the materials HNBR y FPM are not recommended)

ATTENTION

Maintenance

INOXPA S.A.U.

02.002.30.02EN · (0) 2021/04

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Содержание M-226

Страница 1: ...BLENDER M 226 M 440 Original Instructions 02 002 30 02EN 0 2021 04 INSTALLATION SERVICE AND MAINTENANCE INSTRUCTIONS 02 002 32 0004 02 002 32 0005...

Страница 2: ...Regulation EC n 2023 2006 Responsable Oficina T cnica 8th April 2021 02 002 30 03EN 0 2021 04 Document Revision Machine BLENDER David Reyero Brunet and with the following harmonized standards and or r...

Страница 3: ...aintenance of the seals 15 8 4 Tightening torque 15 8 5 Storage 15 8 6 Cleaning 16 8 7 Disassembly and assembly of the blender 17 8 8 Disassembly and assembly of the housing and impeller 17 8 9 Disass...

Страница 4: ...ossible electrical mechanical and chemical hazards the risk to the environment due to the type of substances released 2 3 WARRANTY The conditions of the warranty are specified in the General Sales Con...

Страница 5: ...of the motors especially if working conditions create an explosions hazard 3 2 2 During operation The Technical Specifications of chapter 9 should always be observed Under no circumstances can the spe...

Страница 6: ...in mind that the product may be hazardous or extremely hot Consult the regulations in effect in each country for these cases Do not leave loose parts on the floor ALWAYS disconnect the electrical pow...

Страница 7: ...uced has an annular double wall pipe as shown in figure 02 002 32 0006 that keeps the liquid and powder separate until they enter the mixing chamber This pipe prevents the powder from becoming damp Th...

Страница 8: ...as it causes the powder to accumulate on the impeller thus making it impossible to create the vortex in the centre of the impeller incorrect pressure the differential pressure of the blender must be l...

Страница 9: ...ging is not damaged Unpack the blender and check the following the suction and discharge connections of the blender removing any rest of packaging materials the blender and the motor are not damaged I...

Страница 10: ...down and cause damages to the operators Make sure that the blender is properly supported 5 4 LOCATION Place the blender as close as possible to the suction tank whenever possible below the liquid and...

Страница 11: ...ieve the largest possible static head for suction Install support brackets for the lines as close as possible to the blender s suction and discharge ports to avoid vibrations and stress on the blender...

Страница 12: ...ical installation connect the motor in accordance with the instructions supplied by the motor manufacturer in accordance with the current national legislation and in compliance with EN 60204 1 check t...

Страница 13: ...the case of the M 440 blender the transmission belts If the blender has a cooled mechanical seal mount the auxiliary connection according to the values indicated in chapter 9 Technical Specifications...

Страница 14: ...ction pressure is too high Reduce suction pressure Posibilidad de prescindir de una bomba de alimentaci n Ver apartado 4 General Information Solids proportion too high to work with mesh Remove the mes...

Страница 15: ...fications Maintenance work can only be carried out by qualified personnel that are trained and equipped with the necessary resources to carry out this work All parts or materials that are replaced mus...

Страница 16: ...l NaOH 33 100 l H2 O cleaning solution b acid solution 0 5 by weight of nitric acid HNO3 a 70 C 150 F To make this solution 0 7 l HNO3 53 100 l H2 O cleaning solution 1 only use chlorine free water t...

Страница 17: ...damaged parts Tools Use the proper tools for assembly and disassembly operations Use them correctly Cleaning Before disassembling the blender clean it outside and inside 8 8 DISASSEMBLY AND ASSEMBLY O...

Страница 18: ...o damage it to avoid the rotation shaft 3 Place the protector 47A and fix it with the screws 50A 4 Place the housing 01 and fix it to the lantern 04 using the retention ring 15 5 Mount the distributio...

Страница 19: ...shaft pivot Check that the assembly measure is that which is detailed in the following table Model Seal diameter A mm M 226 1 26 M 440 1 31 ATTENTION When assembly the new single mechanical seal take...

Страница 20: ...r 8 9 Disassembly and assembly of the single mechanical seal 02 002 32 0017 02 002 32 0015 02 002 32 0016 2 Mount the fixed part of the external mechanical seal 08A in the cover 03A and then put the c...

Страница 21: ...d mechanical seal and 8 11 Changing the belts and pulleys 2 Remove the bearing support assembly from the bedplate 38 loosening the hexagonal screws 52 and the washers 53 3 Remove the elastic ring 66A...

Страница 22: ...to it does not lift with the motor ATTENTION Change the motor or the motor bearings according to the manufacturer instruction ma nual 02 002 32 0034 8 13 CHANGING THE MOTOR 1 Remove the splash rings...

Страница 23: ...aphite Rotatory part material stainless stell Seal material EPDM Cooled mechanical seal Maximum pressure 50 kPa 0 5 bar Consumption 0 25 0 5 l min Blender Weight kg M 226 83 M 440 225 Blender M 226 M...

Страница 24: ...9 2 DIMENSIONS Blender Dimensions mm A B C M 226 375 500 1450 M 440 1085 615 1380 02 002 32 0022 02 002 32 0023 Technical Specifications INOXPA S A U 02 002 30 02EN 0 2021 04 24...

Страница 25: ...9 3 EXPLODED DRAWING OF M 226 BLENDER 02 002 32 0024 Technical Specifications 25 INOXPA S A U 02 002 30 02EN 0 2021 04...

Страница 26: ...9 4 TECHNICAL SECTION AND PARTS LIST OF M 226 BLENDER 02 002 32 0025 Technical Specifications INOXPA S A U 02 002 30 02EN 0 2021 04 26...

Страница 27: ...316L 47A lantern protector 2 plastic 50A screw 4 A2 52 hexagonal screw 4 A2 53 flat washer 4 A2 55 pin 2 A2 80 O ring1 1 EPDM 80A O ring1 1 EPDM 80D O ring1 1 EPDM 82 upper splash ring 1 silicone 82A...

Страница 28: ...9 5 EXPLODED DRAWING OF M 440 BLENDER 02 002 32 0026 Technical Specifications INOXPA S A U 02 002 30 02EN 0 2021 04 28...

Страница 29: ...9 6 TECHNICAL SECTION AND PARTS LIST OF M 440 BLENDER 02 002 32 0027 Technical Specifications 29 INOXPA S A U 02 002 30 02EN 0 2021 04...

Страница 30: ...ew 4 8 8 52A hexagonal screw 2 8 8 52B hexagonal screw 2 8 8 53 grower washer 4 steel 53A grower washer 4 steel 54 hexagonal nut 4 A2 61 key 1 F 114 66 elastic ring 1 steel 66A elastic ring 1 steel 70...

Страница 31: ...9 7 EXPLODED DRAWING OF M 226 CP BLENDER 02 002 32 0029 Technical Specifications 31 INOXPA S A U 02 002 30 02EN 0 2021 04...

Страница 32: ...9 8 TECHNICAL SECTION AND PARTS LIST OF M 226 CP BLENDER 02 002 32 0030 Technical Specifications INOXPA S A U 02 002 30 02EN 0 2021 04 32...

Страница 33: ...0 screw 4 A2 50A screw 4 A2 52 hexagonal screw 6 A2 52A hexagonal screw 2 A2 53 washer 4 A2 54 hexagonal nut 4 steel 61 key 1 F 114 66 elastic ring 1 steel 66A elastic ring 1 steel 70 ball bearing1 2...

Страница 34: ...1 1 recommended spare parts 02 002 32 0031 9 10 COOLED MECHANICAL SEAL OF M 440 BLENDER Position Description Quantity Material 08A mechanical seal1 1 10 cap 1 1 4404 AISI 316L 52 hexagonal screw 4 A2...

Страница 35: ...__________________________________________________________________ ________________________________________________________________________ ____________________________________________________________...

Страница 36: ...__________________________________________________________________ ________________________________________________________________________ ____________________________________________________________...

Страница 37: ...__________________________________________________________________ ________________________________________________________________________ ____________________________________________________________...

Страница 38: ...act INOXPA S A U Contact details for all countries are continually updated on our website Please visit www inoxpa com to acces the information INOXPA S A U Telers 60 17820 Banyoles Spain 02 002 30 02E...

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