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80448517 Rev A 

EN-13

EN

Xe-70 DISPLAY

MEANING

CAUSE

REMEDY

Trips

High A/E Disch T

High Airend Discharge 
Temperature (above 
109°C)

Compressor operating above rated 
pressure.

Check and modify settings.  Review system 
requirements and contact your local 

Ingersoll Rand

 

representative.

Low coolant level.

Check for leaks.  See also if discharge air is 
contaminated with coolant.  Top off coolant.

High ambient temperature.

Review installation and system parameters.

Insufficient cooling air.

Check ducting and cooling air path.

Dirty, blocked coolant cooler (cooling 
air side).

Clean or replace.

Fan motor direction of rotation 
incorrect.

Wire correctly.

Ck Motor Rot

Check Motor Rotation

Drive system fault.

Contact your local 

Ingersoll Rand

 representative.

Overload

Fan Motor Overload

Will occur if the fan or main motor 
overload relays open for three seconds.  
Fan is blocked, damaged or blower fan 
is faulty.

Remove blockage, repair or replace damaged 
components.

Main Motor OL

Main Motor Overload

Will occur the current transformers 
indicate that the motor amp draw 
is excessive.  Trip only applicable for 
compressors with current transformers 
installed.

R4-11kW units typically do not have current 
transformers installed.

Rem Start Fail

Remote Start Failure

Remote start button is pressed after 
compressor is running or remote start 
button remains closed.

Check operation of buttons or operating procedures.

Rem Stop Fail

Remote Stop Failure

Remote stop button remains open and 
either start button is pressed.

Check operation of buttons or operating procedures.

4APT Failure 
2ATT Failure

Sensor Failure

Sensor is missing or faulty

Install, repair or replace faulty sensor.

VSD Fault “X”

VSD Fault

The compressor’s variable speed drive is 
reporting a fault.  

Refer to Table 6.

VSD Comm Fail

VSE Communication 
Failure

Controller does not receive a response 
from the VSD when requesting 
information.

Contact your local 

Ingersoll Rand

 representative.

Drive Init Error

VSD Initialization Fault

Controller is unable to properly setup 
the drive after boot or after a reset.

Contact your local 

Ingersoll Rand

 representative.

VSD Comm 
Except

VSD Initialization Fault

Controller receives invalid 
communications from VSD.

Refer to Table 6.

Stop Failure

Stop Failure

Occurs when compressor should be 
stopped, but motor speed has not 
dropped below minimum motor speed 
set point for 4 seconds.

Usually indication that run delay (K1) did not open 
when de-energized; due to this, the isolation contact 
should open when this fault occurs.  The isoaltion 
contact can close when fault is cleared.

Emergency Stop Emergency Stop

Emergency stop button has been 
pressed.

Identify reason why, repair fault, disengage button 
and reset conroller.

Unit Too Cold

Unit Too Cold to Start

Airend discharge temparature (2ATT) 
is less than 35°F, and the operator 
attempts to start compressor.

Reset and start compressor if desired.  Will be logged 
that compressor is being used in low ambient 
conditions.

Start 

Inhibit

High A/E Disch T

High Airend Discharge 
Temperature

Will occur if 2ATT is greater than 103°C

Abnormal operating condition which is self-clearning.

VSD Initializing

VSD Initialization

This will occur if the compressor 
VSD has not responded to the initial 
communications from the controller.

Abnormal operating condition which is self-clearning.

The drive controller is directly linked to the controller. Faults in the drive controller will be displayed on the controller as “VSD fault 0, VSD fault 1” etc.

The following VSD faults may be investigated and remedied at source. For all other VSD faults, contact your local 

Ingersoll Rand

 customer support 

representative.

RELEASED 16/Dec/2014 10:49:53 GMT

Содержание R4-11 kW

Страница 1: ...ision A December 2014 Save These Instructions Contact Cooled Rotary Screw Air Compressor Product Maintenance Information R4 11 kW RELEASED 16 Dec 2014 10 49 53 GMT PRINT LANGUAGE ENGLISH SPANISH FRENC...

Страница 2: ...sor in a safe condition before consulting technical assistance The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards decreased performance and increased maintenan...

Страница 3: ...element if applicable Inspect Drive belt Inspect Airend Pressure System Receiver Inspect Inspect and test pressure relief valve Replace Air filter element Replace Package pre filter element Replace S...

Страница 4: ...ed that coolant must be added follow the steps below 1 Stop the compressor 2 Isolate the compressor from the external air system 3 Press the emergency stop to vent the separator tank and airend Fixed...

Страница 5: ...e housing taking care to avoid any particles entering the machine When changing the separator element inspect the internal components and surfaces Any suspect parts shall be replaced before the compre...

Страница 6: ...ions and airborne contamination more significant cleaning or replacement may not be necessary 1 Stop the compressor 2 Isolate the compressor from the system and vent all pressure For TAS compressors i...

Страница 7: ...om drain assembly 4 Remove screen from drain assembly 5 Carefully clean screen of debris 6 Reinstall screen and reattach tubes to drain assembly Cleaning Installing Package Pre Filter 1 Ensure compres...

Страница 8: ...125 PSIG 62 75 20 6 16 9 0 81 125 PSIG 67 75 18 4 16 9 0 73 145 PSIG 61 75 20 7 16 9 0 81 145 PSIG 69 75 18 0 16 9 0 71 200 PSIG 72 75 16 9 16 9 0 66 7 5 hp 110 PSIG 71 75 17 2 16 9 0 68 5 5 kW 7 5 Ba...

Страница 9: ...representative Air loss due to pipe hose joint or seal failure Repair or replace Air loss due to blowdown valve stuck open Repair or replace Air loss through pressure relief valve not seating or set i...

Страница 10: ...ean or replace Compressor package draws too much current Compressor operating above rated pressure Check and modify settings Review system requirements and contact your local Ingersoll Rand representa...

Страница 11: ...stop button pressed Identify reason why repair fault disengage button if pressed and reset conroller E 0020 Main or Blower Motor Overload Will occur if the fan or main motor overload relays open for t...

Страница 12: ...te sensor or is under the control of an external device such as an X81 is loaded and the discharge pressure 4APT is greater than the maximum offline pressure If occurs for longer than 3 seconds the co...

Страница 13: ...ting a fault Refer to Table 6 VSD Comm Fail VSE Communication Failure Controller does not receive a response from the VSD when requesting information Contact your local Ingersoll Rand representative D...

Страница 14: ...Undervoltage Voltage Limit Mains Failure Problem with incoming power network Check incoming power leads voltage Short Circuit There is short circuiting in the motor or motor wiring Check the motor re...

Страница 15: ...res YEARLY Check condition of flexible tube used for condensate drainage and replace if necessary Check if all connecting pipes are properly tightened and fixed Check if dryer is working properly afte...

Страница 16: ...ermal protection Wait one hour and check again If the fault persists stop dryer and call your local Ingersoll Rand distributor Problems with the electrical components of the compressor Check the elect...

Страница 17: ...ol board Disassembly of the Integrated Dryer NOTICE The dryer shall be disassembled charged or repaired by a refrigerant specialist Refrigerant liquid and lubricating oil inside the refrigeration circ...

Страница 18: ...depressurize the filter housing Filter housing is under pressure and must be depressurized 2 Turn carefully the bowl in counter clockwise direction 3 Unscrew the bowl completely from the filter head a...

Страница 19: ...RELEASED 16 Dec 2014 10 49 53 GMT...

Страница 20: ...ingersollrandproducts com 2014 Ingersoll Rand RELEASED 16 Dec 2014 10 49 53 GMT...

Страница 21: ...80448517 Versi n A Diciembre de 2014 Conserve estas instrucciones Compresor de tornillo refrigerado por contacto Informaci n de mantenimiento del producto R4 11 kW RELEASED 16 Dec 2014 10 49 53 GMT...

Страница 22: ...an originales de Ingersoll Rand puede conllevar riesgos para la seguridad una reducci n del rendimiento y un incremento de la necesidad de mantenimiento as como invalidar todas las garant as Para obte...

Страница 23: ...e la caja del arrancador de ser aplicable Inspecci n Correa de transmisi n Inspecci n Airend sistema de presi n receptor Inspecci n Inspeccione y pruebe la v lvula de alivio de presi n Sustituci n Fil...

Страница 24: ...lece que es necesario a adir refrigerante siga los pasos indicados a continuaci n 1 Detenga el compresor 2 A sle el compresor del sistema de aire externo 3 Pulse la parada de emergencia para purgar el...

Страница 25: ...oloque el elemento antiguo en una bolsa sellada y des chela de forma segura 5 Limpie la superficie de contacto de la carcasa teniendo cuidado de evitar que entren part culas en la unidad Cuando sustit...

Страница 26: ...miento fiable del sistema del compresor de aire mejorar la vida til del refrigerante del compresor e incrementar la eficiencia general de este ltimo Si esta limpieza se realiza frecuentemente seg n lo...

Страница 27: ...a a colocar los paneles Extracci n sustituci n del filtro del m dulo de distribuci n de la alimentaci n PDM de la caja del arrancador solo para el modelo VSD Consulte la ilustraci n 6 1 Aseg rese de q...

Страница 28: ...tigua con una nueva seg n se indica en el manual de piezas 11 Una vez que la correa est en su sitio utilice el tornillo de gato para hacer descender lentamente la placa de soporte del motor 12 Localic...

Страница 29: ...80448517 Rev A ES 9 ES Ilustraci n 7 No introduzca ning n elemento entre la placa de soporte del motor y el soporte del airend RELEASED 16 Dec 2014 10 49 53 GMT...

Страница 30: ...est atascada en posici n abierta Rep rela o sustit yala P rdida de aire debido a que la v lvula de alivio de presi n no est bien asentada o colocada Rep rela o sustit yala P rdida de aire debido a qu...

Страница 31: ...a presi n nominal Compruebe y modifique la configuraci n Revise los requisitos del sistema o p ngase en contacto con su representante local de Ingersoll Rand El filtro separador est sucio o bloqueado...

Страница 32: ...e el motivo repare el fallo desbloquee el bot n si est pulsado y restablezca el controlador E 0020 Sobrecarga del motor principal o del ventilador Se producir si se abre el rel de sobrecarga del motor...

Страница 33: ...pleto Alta pres de desc Alta presi n de descarga Se produce si la unidad est utilizando un sensor remoto o se encuentra bajo el control de un dispositivo externo como un X81 est cargada y la presi n d...

Страница 34: ...Compruebe el funcionamiento de los botones o los procedimientos de funcionamiento Fallo del 4APT Fallo del 2ATT Fallo del sensor Falta el sensor o este es defectuoso Instale repare o sustituya el sen...

Страница 35: ...Compruebe la conexi n del motor accionamiento P rdida de la fase de l nea Voltaje de CC alto Voltaje de CC bajo Sobrevoltaje de CC Subvoltaje de CC L mite de voltaje Fallo de la red el ctrica Problema...

Страница 36: ...ubo flexible utilizado para el drenaje del condensado y sustit yalo en caso necesario Compruebe si todos los tubos conectados est n apretados y fijados correctamente Compruebe si el secador funciona c...

Страница 37: ...y vuelva a comprobarlo Si el fallo persiste detenga el secador y p ngase en contacto con su distribuidor local de Ingersoll Rand Problemas con los componentes el ctricos del compresor Compruebe los co...

Страница 38: ...elicada No retirelasondadesuposici n Encasodequeseproduzcaalg nproblema p ngaseencontactoconsudistribuidorlocaldeIngersollRand Ilustraci n 8 Limpieza de la v lvula de solenoide de drenaje Retirada del...

Страница 39: ...RELEASED 16 Dec 2014 10 49 53 GMT...

Страница 40: ...ingersollrandproducts com 2014 Ingersoll Rand RELEASED 16 Dec 2014 10 49 53 GMT...

Страница 41: ...80448517 R vision A D cembre 2014 Veuillez conserver ces instructions Compresseur vis refroidi par contact Informations relatives la maintenance du produit R4 11 kW RELEASED 16 Dec 2014 10 49 53 GMT...

Страница 42: ...ces de rechange autres que les pi ces d origine Ingersoll Rand peut compromettre la s curit r duire les performances et n cessiter une maintenance accrue et annulera toutes les garanties Pour obtenir...

Страница 43: ...r servoir Inspection Inspecter et tester une soupape de d charge Remplacement l ment de filtre air Remplacement l ment de pr filtre de centrale Remplacement l ment s parateur Remplacement l ment de f...

Страница 44: ...seur du syst me d air ext rieur 3 Appuyer sur l arr t d urgence pour vacuer le r servoir de s paration et le bloc de compression Les compresseurs vitesse fixe peuvent n cessiter plus de deux minutes p...

Страница 45: ...pression diff rentielle est gale z ro ou d passe 1 bar 12 psig Remplacement de l l ment s parateur 1 Arr ter la machine l isoler lectriquement et vacuer toute la pression pi g e 2 Desserrer l l ment d...

Страница 46: ...D visser le capuchon de retenue et retirer l ancien l ment 3 Placer le nouvel l ment et remettre le capuchon de retenue Nettoyage du syst me combin de refroidissement par air Les temp ratures de fonc...

Страница 47: ...ra sur l affichage du module de contr le Nettoyage du capot moteur 1 S assurer que le compresseur est lectriquement isol pendant au moins 15 minutes avant de commencer tout travail de maintenance 2 Re...

Страница 48: ...le boulon de la prise vers le bas sur la plaque du moteur pour soulever le bloc 10 Remplacer l ancienne courroie par la nouvelle comme indiqu dans le manuel des pi ces d tach es 11 Une fois la courroi...

Страница 49: ...80448517 Rev A FR 9 FR Figure 7 ne rien ins rer entre la plaque de support du moteur et le support du bloc de compression RELEASED 16 Dec 2014 10 49 53 GMT...

Страница 50: ...e de canalisation ou de joint R parez ou remplacez Perte de pression d air due une vanne de purge bloqu e ouverte R parez ou remplacez Perte de pression d air due la soupape de d compression qui ne jo...

Страница 51: ...u compresseur fournit trop de courant Le compresseur fonctionne au del de la pression nominale V rifiez et modifiez les r glages Revoyez les exigences du syst me et contactez votre repr sentant local...

Страница 52: ...ntifiez pourquoi r parez la d faillance rel chez le bouton s il est enfonc et r initialisez le module de contr le E 0020 Surchage du moteur principal ou de la soufflante S affiche si les relais de sur...

Страница 53: ...consigne usine de l ensemble de l entretien Press Refoul l v e Pression de refoulement lev e Ce message appara t si le groupe utilise un capteur distance ou est contr l par un dispositif externe comm...

Страница 54: ...dures de fonctionnement D faillance du 4APT D faillance du 2ATT D faillance du capteur Le capteur est manquant ou d faillant Installez r parez ou remplacez le capteur d faillant D faut du VSD X D fau...

Страница 55: ...erdue V rifiez la connexion entra nement moteur Phase lin aire perdue Tension CC lev e Tension CC faible Surcharge CC Sous charge CC Limite de tension D faut sur alimentation secteur Probl me avec le...

Страница 56: ...IS PAR AN V rifiez l tat du flexible utilis pour la vidange du condensat et remplacez le si n cessaire V rifiez si tous les tuyaux de raccordement sont bien serr s et fixes V rifiez que le s cheur fon...

Страница 57: ...ction thermique interne du compresseur Attendez une heure et r essayez Si le probl me persiste arr tez le s cheur et contactez votre distributeur local Ingersoll Rand Probl mes des composants lectriqu...

Страница 58: ...e sortie d air comprim est correctement branch e V rifiez que la conduite des connexions n est pas obstru e en cas d obstruction r solvez le probl me V rifiez si des vannes sont ferm es V rifiez l ta...

Страница 59: ...ntient de l huile lubrifiante pour compresseur frigorifique Contactez syst matiquement un centre d limination et de recyclage des d chets Tableau 9 Recyclage des parties d mont es RECYCLAGE DES L MENT...

Страница 60: ...ingersollrandproducts com 2014 Ingersoll Rand RELEASED 16 Dec 2014 10 49 53 GMT...

Страница 61: ...80448517 Revis o A Dezembro de 2014 Guarde estas instru es Compressor de parafuso resfriado por contato Informa o sobre Manuten o do Produto R4 11 kW RELEASED 16 Dec 2014 10 49 53 GMT...

Страница 62: ...r a assist ncia t cnica A utiliza o de pe as sobressalentes que n o sejam pe as sobressalentes originais da Ingersoll Rand pode colocar a seguran a em perigo reduzir o desempenho do equipamento aument...

Страница 63: ...o do arrancador PDM se aplic vel Inspeccionar Correia de transmiss o Inspeccionar Conduta de ar sistema de press o receptor Inspeccionar Inspeccionar e testar a v lvula de al vio de press o Substituir...

Страница 64: ...ompressor 2 Isole o compressor do sistema de ar externo 3 Pressionar a paragem de emerg ncia para ventilador o tanque separador e a conduta de ar Os compressores de velocidade fixa podem levar mais de...

Страница 65: ...amenta correcta 3 Remova o elemento do inv lucro 4 Coloque o elemento usado num saco selado e elimine em seguran a 5 Limpe a superf cie de contacto do inv lucro exercendo cuidado para evitar que quais...

Страница 66: ...al se as passagens externas entre as alhetas dos n cleos do refrigerador ficarem limitadas com material estranho A limpeza regular das superf cies do refrigerador suportar o o funcionamento fi vel do...

Страница 67: ...tampa do motor e assegure se de que todas as ranhuras de ventila o est o livres de obstru es 4 Coloque novamente os pain is Retirar substituir o Elemento do Comando El ctrico da Caixa do Arrancador PD...

Страница 68: ...olocar a correia utilize o parafuso de chave de macaco para baixar lentamente a placa de apoio do motor 12 Localize o parafuso de tens o que o parafuso de transporte por baixo da placa de apoio do mot...

Страница 69: ...80448517 Rev A PT 9 PT Figura 7 N o introduza qualquer objecto entre a chapa de apoio do motor e o apoio da conduta do ar RELEASED 16 Dec 2014 10 49 53 GMT...

Страница 70: ...ituir Perda de ar devido a obstru o da v lvula da descarga Reparar ou Substituir Perda de ar atrav s da v lvula de descarga de press o devido a coloca o ou configura o incorrecta Reparar ou Substituir...

Страница 71: ...ompressor operando acima da press o nominal Verificar e modificar as configura es Reveja os requisitos do sistema e contacte o seu representante local da Ingersoll Rand Filtro do elemento separador su...

Страница 72: ...r a avaria desengatar o bot o de rearme se premido do controlador E 0020 Sobrecarga do motor principal ou do ventilador Ocorre se os rel s da ventoinha ou do motor principal entrarem em sobrecarga e a...

Страница 73: ...nidade estar dispon vel para recarregar High VSD Amb T Temperatura Ambiente do VSD Elevada A temperatura ambiente VSD atinge 52 4 C durante tr s segundos Verificar e modificar as configura es Reveja o...

Страница 74: ...representante local da Ingersoll Rand Drive Init Error Avaria na Inicializa o VSD O controlador n o consegue configurar correctamente a unidade ap s o arranque ou rein cio Contacte o seu representant...

Страница 75: ...r perdida Verifique a liga o do comando motor Line Phase Loss DC Voltage High DC Voltage Low DC Overvoltage DC Undervoltage Voltage Limit Mains Failure Problema com a rede de alimenta o recebida Verif...

Страница 76: ...vel utilizado para drenar a condensa o e substitua conforme necess rio Verifique se todos os tubos de liga o est o adequadamente apertados e fixos Verifique se o secador est a funcionar correctamente...

Страница 77: ...e uma hora e verifique novamente Se a avaria persistir pare o secador e contacte o seu distribuidor local da Ingersoll Rand Problemas com os componentes el ctricos do compressor Verifique os component...

Страница 78: ...ue se a entrada sa da do ar comprimido est correctamente ligada Verifique se os tubos de liga o est o entupidos proceda em conformidade Verifique se existem v lvulas fechadas Verifique o estado dos fi...

Страница 79: ...r de refrigera o Contacte sempre um centro de elimina o de res duos e instala es de reciclagem Tabela 9 Reciclagem da desmontagem DESMONTAGEM DE RECICLAGEM Estrutura e pain is A o de poli ster resina...

Страница 80: ...ingersollrandproducts com 2014 Ingersoll Rand RELEASED 16 Dec 2014 10 49 53 GMT...

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