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Refer All Communications to the Nearest
Ingersoll–Rand Office or Distributor.

 Ingersoll–Rand Company 2000

Printed in U.S.A.

03534427

Form P6771
Edition 4
April, 2000

OPERATION AND MAINTENANCE MANUAL

FOR MODEL 7802S HEAVY DUTY SHEAR

The Model 7802S Air Shear is designed to cut cold rolled steel up to 20 gauge without
chips.  It has many applications in body shops, sheet metal shops, air conditioning
fabricators, plastic fabricators, heating contractors and machine shops.
Ingersoll–Rand is not responsible for customer modification of tools for applications on
which Ingersoll–Rand was not consulted.

IMPORTANT SAFETY INFORMATION ENCLOSED.

READ THIS MANUAL BEFORE OPERATING TOOL.

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION

IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.

FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.

PLACING TOOL IN SERVICE

Always operate, inspect and maintain this tool in
accordance with American National Standards
Institute Safety Code for Portable Air Tools
(ANSI B186.1).

For safety, top performance, and maximum
durability of parts, operate this tool at 90 psig 
(6.2 bar/620 kPa) maximum air pressure at the
inlet with 3/8” (10 mm) inside diameter air supply
hose.

Always turn off the air supply and disconnect the
air supply hose before installing, removing or
adjusting any accessory on this tool, or before
performing any maintenance on this tool.

Do not use damaged, frayed or deteriorated air
hoses and fittings.

Be sure all hoses and fittings are the correct size
and are tightly secured. See Dwg. TPD905–1 for a
typical piping arrangement.

Always use clean, dry air at 90 psig 
(6.2 bar/620 kPa)maximum air pressure.  Dust,
corrosive fumes and/or excessive moisture can ruin
the motor of an air tool.

Do not lubricate tools with flammable or volatile
liquids such as kerosene, diesel or jet fuel.

Do not remove any labels. Replace any damaged
label.

USING THE TOOL

Always wear eye protection when operating or
performing maintenance on this tool.

Always wear hearing protection when operating
this tool.

Keep hands, loose clothing and long hair away
from rotating end of tool.

Anticipate and be alert for sudden changes in
motion during start up and operation of any power
tool.

Keep body stance balanced and firm.  Do not
overreach when operating this tool.  High reaction
torques can occur at or below the recommended
air pressure.

Tool shaft may continue to oscilate briefly after
throttle is released.

Air powered tools can vibrate in use.  Vibration,
repetitive motions or uncomfortable positions may
be harmful to your hands and arms.  Stop using
any tool if discomfort, tingling feeling or pain
occurs.  Seek medical advice before resuming use.

Use accessories recommended by Ingersoll–Rand.

This tool is not designed for working in explosive
atmospheres.

This tool is not insulated against electric shock.

The use of other than genuine Ingersoll–Rand replacement parts may result in safety hazards, decreased tool
performance, and increased maintenance, and may invalidate all warranties.

Repairs should be made only by authorized trained personnel.  Consult your nearest Ingersoll–Rand Authorized
Servicenter.

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Содержание 7802S

Страница 1: ...all hoses and fittings are the correct size and are tightly secured See Dwg TPD905 1 for a typical piping arrangement Always use clean dry air at 90 psig 6 2 bar 620 kPa maximum air pressure Dust corr...

Страница 2: ...o not use damaged frayed or deteriorated air hoses and fittings WARNING Keep body stance balanced and firm Do not overreach when operating this tool WARNING Operate at 90 psig 6 2 bar 620 kPa Maximum...

Страница 3: ...mple type d agencement des tuyauteries Utiliser toujours de l air sec et propre une pression maximum de 6 2 bar 620 kPa La poussi re les fum es corrosives et ou une humidit excessive peuvent endommage...

Страница 4: ...her le flexible d alimentation avant d installer d poser ou ajuster tout accessoire sur cet outil ou d entreprendre une op ration d entretien quelconque sur l ou til ATTENTION ATTENTION Ne pas utilise...

Страница 5: ...ra una disposici n caracter stica de las tuber as Use siempre aire limpio y seco a una presi n m xima de 90 psig 6 2 bar 620 kPa El polvo los gases corrosivos y el exceso de humedad pueden estropear e...

Страница 6: ...astados ni deteriorados ADVERTENCIA ADVERTENCIA ADVERTENCIA ADVERTENCIA ADVERTENCIA ADVERTENCIA Use siempre protecci n para los o dos cuando utilice esta herramienta Use siempre protecci n ocular cuan...

Страница 7: ...am apertados com firmeza Veja o Desenho TPD905 1 para um arranjo t pico de tubagem Use sempre ar seco e limpo com press o m xima de 6 2 bar 620 kPa 90 psig P fumos corrosivos e ou humidade excessiva p...

Страница 8: ...icados gastos ou deteriorados Mantenha a posi o do corpo equilibrada e firme N o exagere quando operar esta ferramenta Torques de reac o elevados podem ocorrer sob a press o de ar recomendada Opere co...

Страница 9: ...MAINTENANCE SECTION 9 Dwg TPB784...

Страница 10: ...Blade 7802S 6022L 15 Trigger Setscrew 7802 68 44 Center Blade 7802S 6021 16 Trigger Shield 7802 300 45 Right Blade 7802S 6022R 17 Trigger Shield Screw 2 7802 299 46 Cap Screw 3 7802S 6028 18 Valve Bu...

Страница 11: ...ear 38 out of the Motor Housing 1 2 Holding the Motor Housing vertically with the motor opening down strike it lightly against the wooden surface of a workbench to jar the motor free Grasp the splined...

Страница 12: ...he cylinder alignment groove engages the End Plate Dowel 27 in the Front End Plate 26 6 With the Rotor standing on the hub with the Rear Rotor Bearing press the Front Rotor Bearing onto the splined ro...

Страница 13: ...otor unit parts and lubricate as instructed Leaky Throttle Valve Worn Throttle Valve Install a new Throttle Valve Dirt accumulation on Throttle Valve Pour about 3 cc of a clean suitable cleaning solu...

Страница 14: ...14 NOTES...

Страница 15: ...14 NOTES...

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