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LT 7602 Issue No2 (07/17)

480 HD MAINTENANCE INSTRUCTIONS

Maintenance

To Remove The Burner Carrier Assembly

Remove the glass panel as described on page 9 of the users instruction section.

Remove the Loose shapes and the air tray assembly.

Remove the four screws retaining the gas inlet plate and the ECU cover. (Please see Fig 1)

Shut off the restrictor elbow and disconnect the 8mm inlet nut.

Switch off the mains supply from the main supply plug socket.

Undo the M3 nut retaining the ECU unit and disconnect the mains supply cable connection.

Take out the three screw retaining the burner tray assembly and lift out of the fire box shelf
taking care not to damage the panels. (Please see Fig 2)

Содержание 480HD

Страница 1: ...rservicelogandfuturereference IMPORTANT This appliance is guaranteed for 12 months subject to conditions The 5 year extended parts warranty will only be valid if the annual service recommended in this...

Страница 2: ...18 Technical Specification 26 Siting the Appliance 27 Installation of the Appliance 35 Commissioning The Appliance 44 Annual Service Requirement 48 Fault Finding Charts 51 Maintenance 55 Short Spares...

Страница 3: ...ng Regulations England and Wales All installations must be notified to Local Area Building Control either directly or through a Competent Persons Scheme A Building Regulations Compliance Certificate w...

Страница 4: ...suppliers of heating products we take every care to ensure that the design and construction has to meet the general safety requirements when properly used and installed To this end our products are t...

Страница 5: ...ff The odour produced is harmless and will disappear after a short period of time During the normal operation of the fire some black staining may appear on some parts of the fuel bed This is quite nor...

Страница 6: ...n on Turn on start up Pressing and holding displays an UNLOCK graphic Fig 2 prompting the button to be pressed simultaneously Whilst both are pressed a progress bar Fig 3 will complete If either butto...

Страница 7: ...on will cancel Mode select With the fire running on manual operation you can access three further modes Press for mode Use the selection wheel to cycle through the three options Auto Sleep and Light P...

Страница 8: ...ter the mode options Auto is the first option press to enter auto mode Adjusting target temperature Use the selection wheel to increase or decrease the temperature to the desired level release your fi...

Страница 9: ...mperature display units use selector wheel to select either Celsius degree C or Fahrenheit degree F Press the button to save selection Gas fire pair code The device screen displays the current operati...

Страница 10: ...soapy water will remove a majority of stains For more substantial marking we recommend the use of ceramic hob cleaner These are available from all leading super markets The brands of hob cleaner we ha...

Страница 11: ...ris within the pilot head or aeration hole as this may cause more of a restriction and not rectify the problem Note Take care when cleaning in this area so as not to damage the pilot assembly Cleaning...

Страница 12: ...Silver Birch Fuel bed The Log bark shapes must be positioned in accordance to the following instructions to give the correct flame picture reduce the risk of glass staining Slide the log piece behind...

Страница 13: ...P a g e 12 LT 7602 Issue No2 07 17 480 HD USERS INSTRUCTIONS 480 HD USERS INSTRUCTIONS Side on view Slide air tray in to place make sure it is central and sitting flat...

Страница 14: ...P a g e 13 LT 7602 Issue No2 07 17 480 HD USERS INSTRUCTIONS...

Страница 15: ...P a g e 14 LT 7602 Issue No2 07 17 480 HD USERS INSTRUCTIONS Split the pack of Embaglow in half Keep one half of the Embaglow for annual service...

Страница 16: ...glow along the front burner slots avoiding going pass the cross lighting lug Avoid getting the Embaglow fibers near the pilot as it is conductive material Failing to follow this instruction here may r...

Страница 17: ...P a g e 16 LT 7602 Issue No2 07 17 480 HD USERS INSTRUCTIONS...

Страница 18: ...P a g e 17 LT 7602 Issue No2 07 17 480 HD USERS INSTRUCTIONS This center log must be in line with the cross lighting lug on the front center log...

Страница 19: ...P a g e 18 LT 7602 Issue No2 07 17 480 HD USERS INSTRUCTIONS Walnut fuel bed Slide the log piece behind the burner slots Make sure not to cover the burner slots on the front burner...

Страница 20: ...P a g e 19 LT 7602 Issue No2 07 17 480 HD USERS INSTRUCTIONS 480 HD USERS INSTRUCTIONS Side on view Slide air tray in to place make sure it is central and sitting flat...

Страница 21: ...P a g e 20 LT 7602 Issue No2 07 17 480 HD USERS INSTRUCTIONS...

Страница 22: ...P a g e 21 LT 7602 Issue No2 07 17 480 HD USERS INSTRUCTIONS Split the pack of Embaglow in half Keep one half of the Embaglow for annual service...

Страница 23: ...glow along the front burner slots avoiding going pass the cross lighting lug Avoid getting the Embaglow fibers near the pilot as it is conductive material Failing to follow this instruction here may r...

Страница 24: ...P a g e 23 LT 7602 Issue No2 07 17 480 HD USERS INSTRUCTIONS This log will look like this before putting in place This log will look like this before putting in place...

Страница 25: ...P a g e 24 LT 7602 Issue No2 07 17 480 HD USERS INSTRUCTIONS...

Страница 26: ...P a g e 25 LT 7602 Issue No2 07 17 480 HD USERS INSTRUCTIONS This center log must be in line with the cross lighting lug on the front center log...

Страница 27: ...40 VAC 50 60 Hz 0 2A Note The efficiency of the appliance has been measured as specified in BS7977 1 2009 A1 2013 and the net efficiency rating is 74 80 The gross calorific value of the fuel has been...

Страница 28: ...Safe installation and user Regulations All relevant parts of the local and national building regulations and all relevant recommendations of the following British standards Failure to do so could lead...

Страница 29: ...surround with a 150 degree C minimum rating is required Class One That is a conventional brick or stone chimney as used for a solid fuel appliance with an effective cross sectional dimension of 225 x...

Страница 30: ...design Check the fireplace details first Slide the fire box back into the catchment area and secure the fire box against the front face of the chimney breast Fit the fire place frame to the fire box...

Страница 31: ...g e 30 LT 7602 Issue No2 07 17 480 HD INSTALLATION INSTRUCTIONS A B C Builder s opening aperture size when fitting hole in the wall plaster edge or slips A Hole in the wall using none combustible sli...

Страница 32: ...80 HD INSTALLATION INSTRUCTIONS Using rawl plugs and wood screws retain the fire box via the 6mm holes within the slip brackets None combustible slips can now be fitted up to the edge of the fire plac...

Страница 33: ...ng rawl plugs and wood screws New plaster board can now be fitted to cover the exposed metal work making sure that no plaster joints are positioned directly above the unit as highlighted in the Fig 2...

Страница 34: ...strict the opening into the liner Ensure a smooth lead into the flue way and no combustible materials are used A void of 50mm must be maintained from the top of the firebox into flue Method 2 Using th...

Страница 35: ...dition and carry out any remedial work including removing any debris from the base If the flue has been used for solid fuel it should be swept prior to installation Prior to installing the appliance a...

Страница 36: ...self adhesive aluminum clips 1 x Wi Fi lead 2 x M3 nuts and washers Remove the 2 off screws retaining the ECU cover from the LH side of the burner carrier Lift off the cover plate to allow access to...

Страница 37: ...mportant to have the cable socket facing the rear of the fire box Please note when installing the dongle with appliances using a four sided trim option The studs with the base of the fire box unit sho...

Страница 38: ...appliance Gas inlet isolation device is located on bottom left hand side of the fire box the gas supply entry point is positioned at the rear bottom on left hand side With the appliance fixing kit is...

Страница 39: ...e cable through the side of the chimney breast It is good practice to run the cable within a sleeve of at least 15mm internal diameter sealing the sleeve using a suitable sealant at the point the slee...

Страница 40: ...tion Note When installing the appliance with a 3 inch 75mm rebated surround the optional 30mm spacer frame Part No 7569 will be required The fire box assembly can be retained using the following two m...

Страница 41: ...s using the 6 off fixing screws provided with the kit Secure the complete assembly using suitable rawl plugs and wood screws via two 6mm holes within the wall fixing brackets Please see Figure 7 Pleas...

Страница 42: ...glass fascia Using A B C Builder s opening aperture size when fitting hole in the wall plaster edge or slips instructions on page 30 to place fire on the wall Secure fire in place to the wall with 4 s...

Страница 43: ...7 480 HD INSTALLATION INSTRUCTIONS Slide fixing frame for the glass fascia over the studs and secure in place with 4 fixings nuts provided in kit Use the fixing nuts here Make sure the heat deflector...

Страница 44: ...rform this test on this appliance Now the fire is ready for the glass fascia to be hooked on using the studs on the fascia sliding them in to place on the slots provided in the side of the fixing fram...

Страница 45: ...int screw from the inlet elbow and connect the pressure gauge Turn on the gas to the appliance at the isolation valve Light the appliance as described in the user instruction section Page 4 turn on st...

Страница 46: ...ng is attacked to the fire box via 2 off M4 fixing nuts Remove the nuts and remove the top fixing bracket Please see fig 8 within the user instruction section Locate the glass panel within the bottom...

Страница 47: ...Slide the glass in front of the frame and push in to place making sure that the glass is pushed in to the glass channel properly and sits in the bottom of it and that the inner frame is still central...

Страница 48: ...f the fault cannot be corrected Disconnect the fire from the gas supply and seek expert advice Spillage can be caused by a restriction in the flue system down draught or insufficient ventilation into...

Страница 49: ...eflective glass you will still have a reflection in the glass liners 480 HD SERVICE FAULT FINDING INSTRUCTIONS Annual Service Requirement General Servicing should be carried out annually by competent...

Страница 50: ...ls Remove the two side liner fixing bracket LH RH which are situated in the roof of the fire box assembly Carefully remove the LH RH side panels Remove the rear panel from within the fire box Finally...

Страница 51: ...E FAULT FINDING INSTRUCTIONS Electrode Gap The electrode gap should be 4mm from the tip of the thermocouple probe head to the end of the electrode wire Spillage test Follow the procedure stipulated on...

Страница 52: ...P a g e 51 LT 7602 Issue No2 07 17 480 HD SERVICE FAULT FINDING INSTRUCTIONS Fault Finding Charts...

Страница 53: ...P a g e 52 LT 7602 Issue No2 07 17 480 HD SERVICE FAULT FINDING INSTRUCTIONS...

Страница 54: ...P a g e 53 LT 7602 Issue No2 07 17 480 HD SERVICE FAULT FINDING INSTRUCTIONS...

Страница 55: ...P a g e 54 LT 7602 Issue No2 07 17 480 HD MAINTENANCE INSTRUCTIONS Wiring Diagram Attach to oxy pilot...

Страница 56: ...emove the four screws retaining the gas inlet plate and the ECU cover Please see Fig 1 Shut off the restrictor elbow and disconnect the 8mm inlet nut Switch off the mains supply from the main supply p...

Страница 57: ...e compression nut on the supply pipe Remove the two screws retaining the burner assembly to the carrier and lift away from the injector Unscrew the locking nut holding the injector and silencer bracke...

Страница 58: ...Remove the glass panel as described on page 9 of the users instruction section Remove the Loose shapes and the air tray assembly Switch off the mains supply from the main supply plug socket Undo the t...

Страница 59: ...S Short Spares List Component Part No Burner Bar 3051 Front Injector Mrk 230 6283 Rear Injector Mrk 170 7663 ODS Unit oxy pilot 7280 Control Valve 6590 Electrical Control Unit ECU 7150 Ignition Lead 6...

Страница 60: ...must be correctly filled out and record of annual services must be up to date and supported by receipts in each case 5 This warranty is not transferable and relates to the original installation only...

Страница 61: ...extended five year parts warranty and the appliance must be registered by completing and return the registration document last page of this booklet to Infinity Fires Date of first service Engineers N...

Страница 62: ...the manufacturer s instructions Hearth Requirements where fitted Is the hearth constructed from non combustible material Is the hearth a minimum of 12mm thick with a minimum floor to top surface of 5...

Страница 63: ...nty Installer Details Name Company name Gas safe number Date of installation Your Details Name Address Post Code Telephone No Product Details Model 480 HD Serial No Date Of Purchase This information c...

Страница 64: ...Batteries x 4 Remote control handset Handset holder 7191 Airtray tried for fitment in firebox Top glass retaining bracket fitted 7mm nut spinner 5435 Glass tape added to liner tabs Glass liner versio...

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