background image

 

N 2010-03 

r 2009

 

Application Note AN 2010-08 

V2.0, August 2010

Connecting the Bus Bars to the Power Terminals

 

 

The DC power side should be connected with a laminated DC bus bar in order to keep the 
switching overvoltage as low as possible by minimising the stray inductance. Adherence to 
the maximum permissible voltage at the power terminals and at the IGBT chip is to be 
assured according to the RBSOA data in the datasheet. 

For the connection of the power terminals DIN M6 screws are required which comply at least 
with class 6.8, in combination with a suitable washer and spring washer or complete 
combination screws. These should be tightened with the recommended torque of M

min

=2.5 

Nm to M

max

=5.0 Nm. 

When selecting the screws length the layer thickness of the connected parts has to be 
subtracted from the total length of the screws. The effective length of engagement into the 
module thread may not exceed the maximum specified depth of 10mm.  

The connected parts have to be mounted to the power terminals in such a way that the 
specified static forces are not exceeded during assembly or later in operation, as shown in 
Figure 10. 

PLEASE NOTE: The values of the specified forces refer only to static forces. No oscillation 
(swinging) forces are allowed here. 

<100 N

<100 N

<100 N

<100 N

<100 N

200 N

 

Figure 10 

Maximum permissible static pull and push forces at the power terminal 
of the HybridPACK™ 2.  

Содержание HybridPACK 2

Страница 1: ...Application Note AN 2010 08 V2 0 August 2010 HybridPACK 2 General Information and Mounting Instruction IFAG ATV OPEV...

Страница 2: ...est Infineon Technologies Office Infineon Technologies Components may only be used in life support devices or systems with the express written approval of Infineon Technologies if a failure of such co...

Страница 3: ...ng a Driver Board onto the Module 6 4 Application of the Liquid Cooling System 9 5 Screws to Mount the Module to the Heat Sink 12 6 Mounting the Module to the Heat Sink 13 7 Connecting the Bus Bars to...

Страница 4: ...en for short times may not be exceeded as this may lead to destruction of the component Moreover this application note cannot cover every type of application and condition Hence the application note c...

Страница 5: ...N 2010 03 r 2009 Application Note AN 2010 08 V2 0 August 2010 mm 0 0 25 0 35 1 Figure 1 Proposal for designing a driver board for HybridPACK 2 module...

Страница 6: ...lf trapping screw with 3 mm diameter and 10mm length should be used for example type Delta PT 30x10 from EJOT Position of the mounting self tapping screws Position of the guidance holes 1 2 3 4 5 6 7...

Страница 7: ...o this sequence of assembly the mechanical strain to the solder points can be minimised During the entire soldering process care needs to be taken that neither a too high soldering temperature nor a t...

Страница 8: ...tructure of the auxiliary terminals Due to the specific requirements of the JST connector the auxiliary terminals have the following properties The auxiliary terminals are made of 63 IACS Internationa...

Страница 9: ...he nickel plating and mechanical deformation of the pin fin structure should be strictly avoided As shown in the figure below the pin fin array is on the module base plate to get maximum heat exchange...

Страница 10: ...eeded for mounting the HybridPACKTM 2 on the cooler The contact surface of the heat sink should not exceed the following values referenced to a length of L 100mm Surface flatness 50 m Surface roughnes...

Страница 11: ...N 2010 03 r 2009 Application Note AN 2010 08 V2 0 August 2010 Figure 7 A design example of fluid cooling system...

Страница 12: ...th the red colour This gap should be minimized as well Figure 8 Cross section view of HybridPACKTM 2 and the heat sink Within the shown area A certain distances should be minimized in order to obtain...

Страница 13: ...hread and their typical friction factors of G 0 2 0 25 G friction coefficient thread in heat sink Mmin 3Nm to Mmax 6Nm For a good thermal contact to the heat sink the following procedure is recommende...

Страница 14: ...lete combination screws These should be tightened with the recommended torque of Mmin 2 5 Nm to Mmax 5 0 Nm When selecting the screws length the layer thickness of the connected parts has to be subtra...

Страница 15: ...11 in which a bus bar is connected to the power terminals in such a way that only a low force is applied to them even during shock or vibration conditions The power terminals can withstand the force F...

Страница 16: ...3 1 class 1K2 should be assured for the recommended storage time of max 2 years Max air temperature Tmaxair 40 C Min air temperature Tminair 5 C Max relative humidity 85 Min relative humidity 5 Conden...

Страница 17: ...code which is machine readable with conventional 2D reader or scanner The readers are capable of reading low contrast marks damaged codes and even codes on severely compromised surfaces On the pictur...

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