Industrial Gold Gold 10 HP Скачать руководство пользователя

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Reciprocating Compressor Installation Sheet

Date of Installation __________________________ Compressor Model# ________________________

Installation Company __________________________________

Compressor Serial # ________________________

Installation Technician _________________________________

Compressor Voltage ________________________

Site Electrical Phase ______________________________________________________________________

Site Voltage _____________________________________________________________________________

Compressor Electrical breaker size __________________________________________________________

Incoming Voltage at motor start up _________________________________________________________

Incoming Voltage at max operating pressure __________________________________________________

Incoming power connected to Magnetic Starter _______________________________________________

Compressor Rotation Correct _______________________________________________________________

Motor amps at Max operating Pressure _______________________________________________________

Compressor Max Operating Pressure ________________________________________________________

Compressor Oil Level ½ to ¾ full in site glass __________________________________________________

Compressor tank drain functional ___________________________________________________________

Unit inspected for Air leaks ________________________________________________________________

Unit location

Indoors

Outdoors

(Put N/A if pressure not applicable to installed unit)

Unit tank fill time 0-125psi __________

Unit tank fill time 0-150psi __________

Unit tank fill time 0-175psi __________

Belt tension checked _______________

Vibration Pads properly installed

Yes

No _______________________________________________

Industrial Gold Air Compressors

800-531-9656

| www.industrialgold.com

7.5, 10, 15 HP Electric Reciprocating Compressor

Содержание Gold 10 HP

Страница 1: ...ng this air compressor to familiarize yourself with the proper safety operation and standard operating procedures of this unit FAILURETO COMPLYWITH INSTRUCTIONS INTHIS MANUAL COULD RESULT INTHEVOIDING...

Страница 2: ...any potential blockage point Failure to install a safety relief valve could result in rupturing or explosion of some compressor or safety component Do not change the pressure setting of the safety re...

Страница 3: ...check valve for proper operation 3 Tighten belts 4 Check compressor for proper oil level Low Discharge Pressure 1 Air leaks in shop 2 Leaking valves 3 Restricted air intake 4 Blown gaskets seals 5 Wo...

Страница 4: ...18 inches from the nearest wall 2 Clean all cooling surfaces 3 Reduce compressor duty cycle repair leaks or add another unit to handle the excess demand Excessive BeltWear 1 Pulley out of alignment 2...

Страница 5: ...is not getting enough voltage to close coil 3 Low oil switch tripping 1 Replace pressure switch 2 Check unit voltage 3 Check the oil level in the unit NOTE Low Voltage Low voltage can cause a multitu...

Страница 6: ...is is done to make sure the compressor does not get out of its duty cycle due to air leak in the system Inspect Oil for Contamination this is done to ensure that harmful deposits do not build up in th...

Страница 7: ...time They are discussed separately for clarity The figure to the side shows 3 examples of misaligned pulleys To check pulley alignment remove the belt guard and place a straightedge against the compr...

Страница 8: ...inder From there it passes through the inner cooler to the smaller high pressure cylinder The cycle is completed as the air then moves through the after cooler and discharge line into the tank Two sta...

Страница 9: ...ons Volts Phase Hertz NOTE Standard motors are open drip proof with a maximum ambient temperature rating of 104 degrees F They are not suitable for salt laden corrosive dirty wet or explosive environm...

Страница 10: ...r use the bolts as guide pins and do not tighten the bolts The rubber pads are used to absorb machine vibration and cannot work effectively if bolted tightly INDUCTION SYSTEM Do not locate the compres...

Страница 11: ...protect system integrity in accor dance with ASME Codes and ANSI B19 3 safety stan dards Failure to use safety valves of the proper capacity and pressure will cause severe personal injury or death DA...

Страница 12: ...ure Vessel Code Section VIII and ANSI B19 3 Safety Standards ELECTRICAL Before installation the electrical supply should be checked for adequate wire size and transformer capac ity During installation...

Страница 13: ...stop the unit at the minimum and maximum desired air receiver pressure by cutting in and out the power to the electric motor On some models the pressure switch incorporates a release valve which rele...

Страница 14: ...r instructional material attached Provisions should be made to have the instruction manual readily available to the operator and maintenance personnel If for any reason any part of the manual be comes...

Страница 15: ...emove Starter lid cover Place ground wire under washer Check all fitting to make sure that they are tight and place cover back on starter box before checking for correct rota tion If rotation is incor...

Страница 16: ...a proper ground Place the other incoming power line under the starter screw shown Remove Starter lid cover Once the steps are complete make sure all connections are tight and place starter cover back...

Страница 17: ...Installation Diagram Industrial Gold Air Compressors 800 531 9656 www industrialgold com 7 5 10 15HPElectricReciprocatingCompressor...

Страница 18: ...the rotational direction of the compressor It should agree with the rotation arrow on the flywheel pulley counter clockwise facing the shaft The following procedures should be followed for start up o...

Страница 19: ...o be completely relieved before starting service The Manual vent valve may be the drain valve in the receiver NEVER remove a plug to relieve the pressure 4 Open all manual drain valves within the area...

Страница 20: ...would reduce the tank pressure to a safe level Never run the unit without this safety valve or attempt to adjust it GENERAL INSPECTION Check the overall operation of the unit Tighten any loosen bolts...

Страница 21: ...ST25 250 G After cooler IAT M 15 AL H Belts IAT B78 I Belt guard BG40X24X6 J Motor pulley LP2B645H K Pulley hub IAT LPH13 8HUB L 7 5HP motor IAT EM3311T 3 PHASE L1510T 1 PHASE M Mag starter IAT 8911D...

Страница 22: ...10 15 hp Electric 15 20hp Gas Two Stage Cast Iron Model CA2 Industrial Gold Air Compressors 800 531 9656 www industrialgold com 7 5 10 15HPElectricReciprocatingCompressor...

Страница 23: ...4 720000 Piston LP 105mm 2 59 077 0073 727136 Cover Valve 6 21 054 0126 719064 Piston Ring Set LP 2 60 059 0154 110102 Capscrew SKT Head M10x25 6 22 046 0167 070162 Gasket Cylinder To Crankcase 2 61 0...

Страница 24: ...ey do not wish to bring the compressor to the service center ALL SPECIALTY COMPRESSOR WARRANTY SERVICE MUST BE PERFORMED AT THE CLOS EST SERVICE CENTER TO THE COMPRESSOR Specialty compressor any compr...

Страница 25: ...____________________________________________ Compressor Rotation Correct ________________________________________________________________ Motor amps at Max operating Pressure _________________________...

Страница 26: ...Notes Industrial Gold Air Compressors 800 531 9656 www industrialgold com 7 5 10 15HPElectricReciprocatingCompressor...

Страница 27: ...Notes Industrial Gold Air Compressors 800 531 9656 www industrialgold com 7 5 10 15HPElectricReciprocatingCompressor...

Страница 28: ...0 10 40 7 5 230 80 8 60 10 230 90 6 60 Wire sized is based on 30ft or less run from main panel NEC reccomends copper wire type THW THW 2 THHW THHN THWN XHHW THWN 2 or ZHHW 2 Solid copper wire is not r...

Страница 29: ...10 480 25 14 15 208 90 6 15 230 80 6 15 480 40 10 20 208 100 4 20 230 90 4 20 480 60 10 25 208 110 3 25 230 100 4 25 480 70 8 30 208 125 2 30 230 110 3 30 480 80 8 40 208 175 1 ought 40 230 150 1 40 4...

Страница 30: ...2626 Skyway Drive Grand Prairie TX 75052 417 206 6353 800 531 9656 Fax 417 206 6336 QualityAirCompressorataGreatPrice...

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