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1. Introduction And Warranty

 

1.1 Introduction

Congratulations on your purchase of an Imperial

Systems, Inc. product. This product has been designed

and manufactured to the strictest specifications. It is

our utmost desire that you achieve success and are

rewarded with years of service from your equipment

purchase.

Carefully examine your equipment upon receipt.

Report any damage immediately to the freight

carrier and register any claim. Should any material

or manufacturing defects be discovered, report your

findings to our service department along with the

model, serial number, and date of purchase. We want

to make sure that you are satisfied with the equipment.

As always, we welcome input on how our products can

be improved to serve you better.

Read and understand this manual before using your

equipment. Follow all safety instructions. Keep this

manual in an accessible at all times.

Information provided in this manual is current as of the

issue date. Imperial Systems, Inc. reserves the right to

make design changes without further notice or liability.

Equipment modifications from original design and

specifications are prohibited. Modifications may

compromise safe operation of the machine, subjecting

users to serious injury or death, and may void any

remaining warranty.

This Operator’s Manual does not replace, nor does its

use release the owner from observing all safety codes

and operating limitations, as well as any applicable

federal, state, provincial, or local regulations.

 

1.2 Serial Number

The serial number plate is located in the lower left

corner of the door below the CMAXX sticker.

For future reference, write your serial number in the

space below:

Model – Model of dust collector that you have. The

number in the model name represents the quantity of

filters in the unit.

Job Number – Sales order number that the unit was

sold under.

Serial Number – Serial number of the unit.

Date of Order – Date that the job was entered.

Customer – Customer that unit was sold to.

Filters - Part number for filters that were ordered with

the unit.

A.T.C. Ratio – Air to cloth ratio that the unit was

designed to operate at.

KST Value - KST Value is the explosive value of the

dust being collected. The higher the value the more

explosive the dust is.

Dust Type – Description of dust that collector was

designed to filter.

imperialsystemsinc.com 

    

 

   Imperial 

Systems 

Inc.

M E R C E R ,   P A ,   U S A

w w w . i m p e r i a l s y s t e m s i n c . c o m

8 0 0 . 9 1 8 . 3 0 1 3

O N LY                                               F I LT E R S

N O N - F A C T O R Y   F I LT E R S   V O I D S   W A R R A N T Y

M O D E L

J O B   N O .

S E R I A L   N O .

D A T E   O F   O R D E R

C U S T O M E R

F I LT E R S

D U S T   T Y P E

K S T   VA L U E

A .T. C .   R A T I O

Содержание CMAXX

Страница 1: ...DUST FUME COLLECTION SYSTEM Installation Operation Maintenance Manual v e r s i o n B 1 8 7320 West Market St Mercer PA 16137 800 918 3013 imperialsystemsinc com...

Страница 2: ...Signs 8 2 3 Maintenance Hazards 8 2 4 Hazards From Modifying Equipment 8 2 5 Pressurized Air Hazards 8 2 6 Safety Warning Label 8 3 Safety Labels 9 4 Unloading Equipment 10 4 1 Recommended Tools and E...

Страница 3: ...9 Down Time Cycles min 15 6 1 10 Auto Alarm Reset sec Only With DCP Installed 15 6 2 Maintenance Support and Diagnostics 15 7 Startup 16 8 Maintenance 17 8 1 Filter Handling And Replacement 17 8 2 Saf...

Страница 4: ...injury or death and may void any remaining warranty This Operator s Manual does not replace nor does its use release the owner from observing all safety codes and operating limitations as well as any...

Страница 5: ...control components After Imperial Systems Inc has been given adequate opportunity to remedy any defects in material or workmanship Imperial Systems Inc retains the sole option to accept return of the...

Страница 6: ...deforming and filters will seal against it properly 3 Inspect door hardware for proper function verify there is no deformation or stress cracks in latch mechanism 4 Inspect lift rails for proper funct...

Страница 7: ...nt in proper working condition Know the regulations and laws that apply to you and your industry This manual is not to replace any regulations or laws Additional information may be found at www nfpa o...

Страница 8: ...se Imperial Systems Inc replacement parts 2 4 Hazards From Modifying Equipment Do not make any alterations to your equipment Altering may cause your equipment to be unsafe and may void the manufacture...

Страница 9: ...imperialsystemsinc com 9 Imperial Systems Inc 3 Safety Labels...

Страница 10: ...lies and accessories to ensure adequate crane capacity 5 Only qualified personnel should be allowed to lift or rig the equipment 6 Refer to applicable OSHA regulations and local codes when using crane...

Страница 11: ...ther 6 Once all of the hardware is installed in the base flange of the CMAXX and properly tightened proceed with tightening all of the support structure hardware 7 Securely anchor the CMAXX structure...

Страница 12: ...style connector system that clamps the wire within the connector body The connector will accept wire sizes from 14 to 22 AWG The wire should be stripped to no more than 0 25 inches to avoid shorts or...

Страница 13: ...of the CMAXX B arrow in the below diagram Instructions 1 Thread a push connect fitting into both 1 8 NPT differential pressure ports on the CMAXX there are both straight and 90 degree fittings supplie...

Страница 14: ...using the UP and DOWN buttons The minimum value is one while the maximum value is the maximum number of installed channels including all expansion modules The default value is the maximum number of ch...

Страница 15: ...to between zero and 255 minutes The factory default is zero Setting the value to zero will disable the delay Pressing SELECT will change the system to the Down Time Cycles Setup mode 6 1 9 Down Time C...

Страница 16: ...6 Set timer controller to on demand for normal operation 7 Verify that pressure ports on body of CMAXX are plumbed to timer controller 8 If using a drum kit with slide gate make sure slide gate is ope...

Страница 17: ...t absolutely bubble tight and they will allow a pressure loss over a period of time If a valve has a leak it should be replaced as leaks are self propagating Safety relief valves must be inspected and...

Страница 18: ...nbond Polyester With PTFE Membrane 460026 300 ft2 Spunbond Polyester Overbags Part Description 460022 50 Overbag After Filters Part Description 460023 24 x 24x x2 Panel Pre Filter 460024 24 x 24 x 12...

Страница 19: ...m Valve Repair Kit Viton high temp 430106 010 1 5 Autel Diaphragm Valve Repair Kit Standard CM002 006 CM002 006 CM008 and up 430106 012 1 5 Autel Diaphragm Valve Repair Kit Standard high temp CM008 an...

Страница 20: ...eated media Replace filters as necessary Use only genuine DeltaMAXX replacement filters Fan rotation backwards Compare rotation to the blower manufacturers rotation arrow Access doors open or not clos...

Страница 21: ...aks contamination or loose connections Adjust to a higher value Excess pressure drop Check cleaning system and compressed air supply Replace filter cartridges if filters do not clean down Pressure tub...

Страница 22: ...ressed Air Fitting Differential Low Pressure Port Differential High Pressure Port Filter Removal Tool Door Handle Hopper Manual Slide Gate Flex Hose Collection Drum Kit Header Tank Serial Tag Dirty Ai...

Страница 23: ...ms Inc Lifting Lug Clean Air Plenum Dirty Air Plenum Access Door Filter Pulse Pipe Filter Cleaning Nozzle Tube Sheet Filter Gasket Filter Pan Pleated Filter Material Filter Lift Rail Handle T U V W X...

Страница 24: ...imperialsystemsinc com 24 Imperial Systems Inc 11 ELECTRICAL 11 1 SOLENOID SCHEMATIC...

Страница 25: ...imperialsystemsinc com 25 Imperial Systems Inc 11 2 DCT1000 SCHEMATIC...

Страница 26: ...imperialsystemsinc com 26 Imperial Systems Inc 11 3 SOLENOID HEATER SCHEMATIC OPTIONAL...

Страница 27: ...imperialsystemsinc com 27 Imperial Systems Inc 11 4 INTEGRATED CONTROLS WIRING DIAGRAM...

Страница 28: ...MADE IN THE USA 8 0 0 9 1 8 3 0 1 3 i m p e r i a l s y s t e m s i n c c o m...

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