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800-WMAGNET

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 Each magnet model is rated for a different weight limit. Load characteristics will affect the lifting 

capacity of the magnets. The lifting guidelines for the various models are shown on the following 

pages.

The Lifting Guidelines tables show the effect of air gap, load thickness, load length, and load 

width on lifting capacity. As the thickness of the load decreases, so does the rated lifting capacity 

of the magnet. The tables show the maximum weight or load size which can be lifted for each 

thickness under varying air gap conditions.

DO NOT EXCEED EITHER THE MAXIMUM WEIGHT OR SIZE FOR EACH THICKNESS.

Each value shown on the Lifting Guidelines charts is for SAE 1020 steel, and any increase in 

alloy content will result in further reduction of the lifting capacity of the magnet.

WARNING

If there is any diffi culty lifting a load, DON’T LIFT IT!

Call Walker Magnetics for advice at 1-800-962-4638

Rated lift Capacity

 (For these materials) = 

Reduction Factor

 multiplied by 

Maximum Load Value

(For 1020 Steel) from Lifting Guidelines (plate). See page 14 & 15.

Example: Lifting SAE 1095 STEEL, ½” thick, ROUGH machined fl at surfaces (use .020” air gap) with 

a Model CER09 lifting magnet.

Rated Lift Capacity

 = 0.70 multiplied by 600 = 420 pounds.

ADDITIONAL OPERATING INFORMATION

Avoid dropping, banging, or slamming the magnet into other objects.

These lifting magnets are electromagnetic devices. Do not allow water to enter the magnet body.

DO NOT EXCEED THE RATED 50% DUTY CYCLE OF THESE MAGNETS.

 Exceeding the duty cycle will result in reduced lifting capacity and a shorter magnet life. Refer to 

Page 16 for defi nition of Duty Cycle.

THIS TABLE PROVIDES REDUCTION

FACTORS FOR SLELCT MATERIAL OTHER THAN 

SAE 1020 STEEL

Reduction Factors for Materials Other

than SAE 1020 Steel

Materials

REDUCTION FACTOR

Cast Steel

0.90

3% Silicon Steel

0.80

SAE 1095 Steel

0.70

416 Stainless Steel 

0.50

Cast Iron (non-chilled) 

0.5

Pure Nickel

0.10

For Other Materials Consult Walker Magnetics

GUIDELINES FOR REDUCTION OF RATED LIFT CAPACITY

Содержание WALKER CER05

Страница 1: ...MAGNET FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY TO YOURSELF AND PEOPLE IN THE AREA THIS MANUAL SHOULD BE CONSIDERED A PERMANENT PART OF THE MAGNET AND SHOULD ALWAYS BE AVAILABLE TO ALL OPERATO...

Страница 2: ...ith the full area of the magnet s lifting surface in contact with the load De rating is required for plates with rust or scale thin plates and alloy steels More detailed ratings are contained in the f...

Страница 3: ...mensions are within the Magnet s Lifting Guidelines These Guidelines are located in this Manual Never lift loads over people or in close proximity to people Never leave any lifted load unattended Alwa...

Страница 4: ...re using the magnet SAFETY INSTRUCTIONS CONTINUED UNSAFE LIFTING APPLICATIONS FOR CER MAGNETS DANGER DANGER Never lift any pipe solid round or structural shapes with this magnet Never lift any casting...

Страница 5: ...perating and Warning labels Persons using pacemakers or other medical devices should not use this magnet until they have consulted with their physician If the magnet was provided with a remote control...

Страница 6: ...may not be held sufficiently The lifting guidelines provide the user with what minimum thickness of load is required to reach full lifting capacity Below such thickness of load the user must accept t...

Страница 7: ...load can create an air gap between the load and the magnet This is called peel if peel occurs the lifting capacity of the magnet is greatly reduced For plate lifting where peel often occurs rectangula...

Страница 8: ...culty lifting a load DON T LIFT IT Call Walker Magnetics for advice at 1 800 WMAGNET When working in an area using lifting magnets wear safety glasses work gloves steel toed shoes and a safety hat SAF...

Страница 9: ...the magnet face PERSONAL INJURY MAY RESULT 6 5 Lift and move the load SMOOTHLY Avoid jarring and swinging the load while it is in transit KEEP THE LOAD LEVEL NEVER let the load come in contact with an...

Страница 10: ...ee Important Facts 2 4 BAR LIFTING When the load width is greater than the magnet diameter position the magnet length so the entire lifting surface of the magnet is in contact with the load When the l...

Страница 11: ...h indicates that a release pulse is being sent to the magnet The magnet should achieve a clean release of the load or work piece while the buttons are held and the RELEASE ring is flashing according t...

Страница 12: ...should take about five seconds The I R remote control is now programmed and ready to use with the magnet D Perform a trial GRIP and RELEASE to verify that the remote is properly programmed Aiming the...

Страница 13: ...962 4638 Rated lift Capacity For these materials Reduction Factor multiplied by Maximum Load Value For 1020 Steel from Lifting Guidelines plate See page 14 15 Example Lifting SAE 1095 STEEL thick ROU...

Страница 14: ...x 5 775 5 x 5 700 4 x 5 1 2 700 5 x 6 650 5 x 6 550 5 x 5 3 8 450 5 x 5 420 5 x 5 400 5 x 5 1 4 200 4 x 4 190 4 x 4 180 4 x 4 CER09 NEVER LIFT ANY LOADS WITH ANY DIMENSION GREATER THAN 8 FEET Over 2...

Страница 15: ...8 1 1 2 5000 9 x 9 4600 8 x 9 4300 8 x 8 1 4000 9 x 10 3750 9 x 10 3500 8 x 9 3 4 2500 9 x 9 2300 8 x 9 2200 8 x 8 1 2 1300 7 x 8 1200 7 x 8 1100 7 x 7 3 8 750 7 x 7 700 6 x 7 600 6 x 6 1 4 350 5 x 6...

Страница 16: ...horter magnet life Duty cycle rating D C is defined as Time On x 100 Time Off Time On D C This is expressed as a percent Maximum time on is specified as 10 minutes To maximize the effectiveness of the...

Страница 17: ...the Operating Instruction label and Product Safety signs The magnet was supplied with one 1 Lifting Guidelines Operating Instruction label and one 1 Product Safety sign If these labels and signs are...

Страница 18: ...0 500 Power Watts 92 135 210 420 546 1048 Net Wt LBS 30 50 101 142 340 575 H2 10 95 11 75 12 50 12 50 15 25 16 38 Diameter A 5 25 6 75 9 12 16 20 Figure No 4 4 4 4 NA NA REPLACEMENT PARTS DIAGRAMS LIS...

Страница 19: ...on number will be issued along with the address of the nearest Service Center The magnet after receipt by the Service Center will be inspected and a free estimate of repair charges will be provided Au...

Страница 20: ...561 900561 900561 9 PUSH BUTTON RED 15 0127 15 0127 15 0127 15 0127 10 PUSH BUTTON GREEN 15 0128 15 0128 15 0128 15 0128 11 RECTIFIER ASSEMBLY COMPLETE 54 AA13988A 54 AA13988A 54 AA13988A 54 AA13988A...

Страница 21: ...6064 10 CONTACTOR 13 1429 11 RECTIFIER BRIDGE 23 1148 12 RELAY SOLID STATE 13 0453 13 RESISTOR 22 4360 14 RESISTOR BRACKET 14 3041 17 SCREW 31 1178 18 CAPACITOR 21 3132 19 HEX NUT 31 0506 1A RECTIFIER...

Страница 22: ...stomer Service Department at 1 888 582 0822 We appreciate the opportunity to serve you COMMENTS OR CONCERNS 900572 A 05 21 Guide the load by pushing or pulling the edges This keeps your entire body cl...

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