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INSTRUCTIONS FOR USE

BS300 Plus SH ED.2010 rev.00

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TAGLIO (MACCHINE CON

TASTATORE)

DOWN

629298

PANNELLO INT.QUADRO 280

"SH"

EL.CONTROL BOX INTERNAL

PANEL

631163

PATTINO ANTER.COMPLETO

BS280 N EW

FRONT BAND GUIDE BS280

VORD.BANDFUEHRUNGSCHUH

K.BS280

631165

PATTINO POST.COMPLETO

BS280 NE W

LOWER BAND GUIDE BS280

HINTERER

BANDFUEHRUNGSCHUH 280

631167

PATTINO

GUIDALAM.ANT.BS280 LAV

ORATO

FRONT BAND GUIDE BS280

VORDERER

BANDFUEHRUNGSCHUH

631168

PATTINO

GUIDALAM.POST.BS280 LA

VORATO

BACK BAND GUIDE BS280

HINTERER

BANDFUEHRUNGSCHUH

651426

PERNO OSCILLANTE BS280 x

POTEN ZIOMETRO

OSCILLATING PIN FOR BS 280

652539

PERNO SPAZZOLA PERNO D.8

BRUN.

BRUSH PIN D.6

657186

PIASTRA FR.MORSE

IDR/PN.280PLU S (85X15X154)

HYDR/PN.VICES FRONT PLATE

658324

PIASTRA TASTATORE BS300

APPROACHING PLATE BS280

BANDSPANNERFUEHRUNGSPL

ATTE

658340

PIASTRA

GUIDATENDINASTR.300350

FRONTALE

BAND TENSIONING GUIDE

PLATE BS

BANDSPANNERFUEHRUNGSPL

ATTE

658663

PIASTRA TENDINASTRO

ANT.80X20 BS280

FRONT BAND TENS.PLATE

80X20

VORDERE

BANDSPANN.PLATTE 80X20

661900

PIASTRINA X

FINC.PATT.INF.VTF NUOVO

PLATE FOR LOWER

BANDGUIDE VTF

661915

PIASTRINA FINC.NASTRO NEW

2XM3 10X2X35 BRUNITA

PLATE FOR BANDSTRETCHER

2XM3

661920

PIASTR.BLOCC.SPAZZOLINO

PLUS60 (BS280 PLUS 60

GRADI)

BRUSH LOCKING PLATE

BS280/60PL

667765

PIASTRINA DOPPIA RPD0055-

4,8

DOUBLE PLATE RPD0055-4,8

667770

PIASTRINA ESPANS. RPE0166-

4,8

PLATE RPE0166-4,8

PLATTE RPE0166-4,8

688448

PIATTO ATTACC.MOLLE BS280

BRUN

SPRINGS CONNECTION PLATE

BS280

688737

PIATTO 40X10X173 CIL/FRENO

BS2 80

CYLINDER/BRAKE PLATE

40X10X173

688802

PIATTO GUID.ANT.SCOR. 280

NEW

NEW SLID. BAND GUIDE PLATE

280

688820

PIATTO GUID.POST.FISSO 280

NEW

280 NEW FIX. BACK GUIDE

PLATE

694280

PORTA SPAZZ.NASTRO

280PLUS 60

SAW BAND CLEANER HOLDER

BS280

695020

PORTAGOMMA PG8-3 D.8

INT.X3/8" DIRITTO

RUBB.HOSE CONNECTOR PG8-

3 D.8

PG-VERSCHRAUBUNG 3/8"

PGB-3 D8

695115

PORTAGOMMA PG8-4 D.8

INT.X1/4" DIRITTO

RUBB.HOSE CONNECTOR PG8-

4 D.8

SCHLAUCHANSCHLUSS D.8

PG8-4

696080

PORTAGOMMA NYLON GES6

R1/8

NYLON RUBB.HOSE

CONNECTOR GES6

696346

PORTAGOMMA NYLON WES8

R1/2 GOM ITO

NYLON PUSH-ON CONNECTOR

R1/2

NYLON ANSCHLUSS R1/2 KNIE

Содержание BS 300 PLUS SH

Страница 1: ...ONS FOR USE BS300 Plus SH ED 2010 rev 00 1 53 IMET Spa Loc Tre Fontane Cisano Bergamasco Tel 035 4387911 Fax 035 787066 Web site www imetsaws com E mail imet imetsaws com Bandsaw BS 300 PLUS SH Semiautomatic Pneumatic INSTRUCTIONS FOR USE ...

Страница 2: ...sible for the installation and use of this machine in compliance with the manufacturer s instructions shown in this manual This equipment meets the protection requirements in accordance with the Directives 2006 42 EEC 2004 108 CE for Electromagnetic Compatibility EMC In particular it follows the technical guidelines of the Directives EN55011 EN50082 2 and it has been made for industrial and not fo...

Страница 3: ...erial number IT IS IN COMPLIANCE WITH THE DIRECTIVES DIRECTIVE 2006 42 CE OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF THE 17TH 05 2006 REGARDING THE MACHINES AND THAT MODIFIES THE DIRECTIVE 95 16 CE DIRECTIVE 2004 108 CE OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF THE 15 12 04 REGARDING THE ELECTROMAGNETIC COMPATIBILITY EMC DIRECTIVE 2006 95 CE OF THE EUROPEAN PARLIAMENT AND OF THE COUNC...

Страница 4: ...INSTRUCTIONS FOR USE BS300 Plus SH ED 2010 rev 00 4 53 ...

Страница 5: ...he good results of the work Useful is the European Guideline 2003 10 CE The noise depends mostly on the cutting material on its size and on the clamping Considering that the above mentioned decibels could be exceeded we recommend the operator to use personal protections headsets plugs and so on when working for a long time with high noise levels 3 1 ADDITIONAL HEALTH AND SAFETY REQUIREMENTS The ma...

Страница 6: ... made on the equipment or by the use of the machine in a place not corresponding to the indicated environmental specifications 4 1 The manufacturer does not offer further warranties written or spoken explicit or implicit of its products and does not offer implicit warranties on suitability for particular uses not foreseen by the agreement or on chances of selling them The a m limitations and exclu...

Страница 7: ...ipping 8 9 Fittings Accessories 10 10 Blade choice 12 11 Instructions for use and warnings 14 12 Machine description 17 13 Machine Set up 17 14 Blade tension 18 15 Drivers Description 19 16 Adjustments 22 17 Maintenance for the user 24 18 Blade run in 26 19 Machine run in 26 20 Draining of used produced substances 26 21 Trouble shooting 27 22 Machine demolition 30 24 Maintenance for qualified tech...

Страница 8: ...sawframe down feed Selector for manual use in case the pneumatic supply is missing Adjustable length stop bi metal blade blade cleaning brush Main switch with minimum tension coil emergency button thermic and magnetic motor protection motor absorption device Floor stand with door and room in the back Coolant tank and electro pump Tools and user s book In compliance with CEE Safety and Electro magn...

Страница 9: ...ucture of the machine At the origin of the power supply cables a device such as fuses to protect against overloading has to be installed On the models equipped with electronic variable speed drive unit ESC in order to connect the differential protection on the power supply line switches with a threshold of interference on the power dissipation of not less than 300 mA size 0 3 A or higher is recomm...

Страница 10: ...void any risks of injuring people or damaging things located nearly Special packings wooden crate wooden case may be predisposed on request by charge ALL THE OPERATIONS THAT INVOLVE MOVING THE MACHINE MUST BE CONDUCTED WHILE RESPECTING THE FOLLOWING BASIC RULES When moving the machine an appropriate means has to be used with a loading capacity higher than the weight to lift which is indicated on t...

Страница 11: ...ee drawing in the following page 9 FITTINGS ACCESSORIES The necessary information for the installation are given along with the related accessories Anyway you can find here short description of several products Electronic Inverter for blade speed ESC it can be installed while manufacturing the machine not later It allows to have variable blade speed The Inverter box is fixed to the floor stand bef...

Страница 12: ...eft on the bars after the cut On the unloading side they can be equipped with a metric rod to check the cutting length RTM or with digital measuring system RTD The RTD has to be completed with a device to synchronize the sawframe motion and the automatic lift of the length stop at the start of the cut Minimal lubrication system This device applied to the saw allows to eliminate almost completely t...

Страница 13: ... from the material M42 to M51 To making a correct cut it s essential to choose the pitch t or the number of the teeth per inch z Usually the blade must have a pitch as follows high pitch small teeth to cut thin materials tubular and profiles low pitch big teeth to cut solids or particular sections that require at times a big blade effort for example the central part of a U profile or softer materi...

Страница 14: ...0 1 LOW 10 St50 St60 10050 10060 50 35 1 LOW 10 HARDENING STEEL C10 C15 10301 10401 45 35 1 LOW 15 16MnCr5 20CrMo5 17131 17264 40 30 1 Low Me d 10 AUTOMATIC STEEL 9S20 10SPb28 10711 70 50 1 2 LOW 15 BEARING STEEL 100Cr6 13505 40 25 1 Med Hig 5 SPRING STEEL 65Si7 15028 40 30 1 Med Hig 5 2 TOOL STEEL UNALLOYED C80W1 C125W 11525 11663 40 30 1 HIGH 5 ALLOYED 210Cr12 X155CrVMo 12080 12379 30 20 1 HIGH ...

Страница 15: ...ndition too 6 follow a regular maintenance schedule and check regularly the efficiency of the saw 7 never use tools with unsuited characteristics 8 do not try to cut material with a size bigger than the cutting capacity of the machine 9 Keep the cutting area clear of tools or other loose objects 10 do not run the saw unless all guards and protections are in place 11 NEVER WEAR loose clothing long ...

Страница 16: ... SH ED 2010 rev 00 16 53 On some parts of the machine there are some stickers which warn about the safety measures that have to be taken by the operator who runs it Their meaning easy to understand is indicated in the following chart ...

Страница 17: ...otection if it opens during the working the machine stops The stop caused by one of the aforementioned devices needs a complete restoring of the working cycle 11 2 2 PROTECTION AGAINS ACCIDENTAL CONTACTS Complete metallic protection of the blade and the pulleys the blade cleaning brush and the back blade driving pads Forward metallic moving guard fixed to the forward blade driving pad It assures t...

Страница 18: ...de start is controlled by the button inside the handle which has a safety guard to prevent unintentional starts The Machine Directives and the Norms applied when designing and manufacturing this bandsaw are mentioned in the enclosed Declaration of Conformity From the working position in front of the vice the operator has the possibility to activate all drivers and check the correct working of the ...

Страница 19: ...s case keep attention that cooling does not come out of the holes placed on the two sides of the floor stand near to the electropump PNEUMATIC CONNECTION The machine is fitted out with the filter reducer lubricating unit for the air dr RI0340 but it is right to connect it to a system provided at least with condensate discharger with pipes correctly setted at least with a pressure of 7 8 BAR The co...

Страница 20: ...ion It is recommended to verify while the machine is off that the blade is correctly placed open the blade guard and fix it with the back hook 1 RI0456 then make sure the blade is about 1 2 mm away from the edge of the pulleys 2 RI0456 and correctly placed in the guides 3 RI0456 if necessary loosen the blade tensioning screw 4 RI0456 to be able to change the placement of the blade then assemble th...

Страница 21: ...ed 9 Untensioned band led light 10 Open coverband carter light Other control devices are placed in other accessible parts 11 Air pressure main regulator 1 RI0340 12 Manual front vice opening closing 12 RI0074 13 Unlocking locking of turntable for inclined cuts 13 RI0074 14 Tap taps of cooling circuit 14 RI0074 15 Unlocking locking of shaft of front sliding blade guide holder 15 RI0074 16 Wall sock...

Страница 22: ... of this cycle could be also made by the foot pedal stroke end relay and so on The connection for this synchronisation is already preset on the back wall of the control panel 10 RI0051 15 2 MANUAL CYCLE Without compressed air the machine can work as a manual model equipped with saw frame descent brake select the MANUAL cycle with the rear selector and start the motor by pushing the button placed i...

Страница 23: ...ave to wait that the temperature fall below the fixed limit of interventation then you have to start again the general switch In the meantime try to remove the causes that have brought to this overheating for ex the blade is locked in the workpiece the cutting speed is too high 10 ADJUSTMENTS FOR BS 300 PLUS make it with the machine disconnected excluded those at point 10 3 10 4 10 1 Vice Adjustme...

Страница 24: ...ice completely open put a square at 90 on the worktable close to the supporting jaws and very close to the blade While keeping the square still lower the sawframe until reaching the end cut point and evaluate if the blade gets closer to it or farther Lift the sawframe move the square towards the operator so that the blade is close to the higher extremity of the square then lower the sawframe again...

Страница 25: ...56 loosen the blade tension device by means of the front screw 4 RI0456 Remove first the blade from the pulleys 2 RI0456 then from the blade guides 3 RI04566 using protective gloves while carrying out these operations Make sure that there are no chips or dirt on the pulleys and following the cutting direction shown also by an arrow put the new blade in the guides without removing the plastic prote...

Страница 26: ...50 cm of material the penetration speed can be increased till reaching the normal value The working conditions can also be evaluated by observing the chips produced during the cutting you can find 3 kinds of chips THIN OR POWDERED CHIPS indicate poor advancing pressure and or low speed teeth too little BIG CHIPS MAYBE BLUE BROWN indicate overload on the blade poor lubricating SPIRAL AND RIGHT DEVE...

Страница 27: ... 9 B The hydraulic circuit motor does not work 1 2 3 4 5 9 17 C The electronical electric panel does not light on 6 7 8 9 D No enough pressure in the hydraulic circuit 10 11 12 13 E The pump of the hydraulic unit is noisy 14 15 16 17 F The coolant is not sufficient 18 19 20 21 G The workpiece moves or deformes 22 23 24 H The cycle don t start 23 LIST OF THE PARTS THAT MUST BE CONTROLLED 1 Plug is ...

Страница 28: ... a viariable pitch or a positive toothing 3 BROKEN TEETH Too big teeth for the section that must be cut the material is not perfectly locked improper coolant inadequate coolant cutting pressure too high control the chip too low band wheel speed the grooves are full of cut material 4 CUTTING SURFACE TOO ROUGH Choose a thinner pitch increase the band wheel speed reduce the head lowering measure bett...

Страница 29: ...HIPS Increase the bend wheels speed increase the cutting pressure use bigger teeth use a proper coolant 12 PREMATURE LOSS OF THE SIDE SETTING Reduce the bad wheels speed increase the distribution of the coolant 13 THE BAND WARPS AS A SPRING Reduce the cutting pressure reduce the band tension excessive pressure on the band guides adjust it approach the bad guides to the cutting unit 14 THE CHIP WEL...

Страница 30: ...raulic or hydropneumatic installation Lock the parts that could move and cause danger or instability Remove the parts assigned to the differentiated draining for example the printed circuit display stations programming keyboards buffer batteries and so on especially the ones which shows the picture In these cases in relation with the WEEE AEEE Regulations ask to the supplier to know the right proc...

Страница 31: ...INSTRUCTIONS FOR USE BS300 Plus SH ED 2010 rev 00 31 53 17 2 OILS AND LUBRICANTS Comparation table marked RI0108 ...

Страница 32: ...ed knowledge of this machine you can find here enclosed Electrical scheme s divided into theme tables and made according to the current norms concerning this subject with index material indication reference code numbers Pneumatic and hydraulic circuits Drawings divided into the main parts the saw is comprised of They code description and quantity of each component The electrical electronic pneumat...

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Страница 34: ...INSTRUCTIONS FOR USE BS300 Plus SH ED 2010 rev 00 34 53 ...

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Страница 36: ...INSTRUCTIONS FOR USE BS300 Plus SH ED 2010 rev 00 36 53 ...

Страница 37: ...INSTRUCTIONS FOR USE BS300 Plus SH ED 2010 rev 00 37 53 ...

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Страница 40: ...INSTRUCTIONS FOR USE BS300 Plus SH ED 2010 rev 00 40 53 ...

Страница 41: ...INSTRUCTIONS FOR USE BS300 Plus SH ED 2010 rev 00 41 53 ...

Страница 42: ...INSTRUCTIONS FOR USE BS300 Plus SH ED 2010 rev 00 42 53 ...

Страница 43: ...INSTRUCTIONS FOR USE BS300 Plus SH ED 2010 rev 00 43 53 ...

Страница 44: ...X22X7 131828 ARCO RIDUTTORE BS300 LAVORATO FRAME REDUCER BS300 136827 ASTA REG MISURA BS350 280 BRUN D 20 FILETTO M12 LENGTH STOP ROD D 20 BS340 280 138000 ASTINA M4X63 DISTANZ SCHEDA CS SPACER M4X63 BAR DISTANZBOLZEN M4X63 142719 BASAMENTO GHISA BS280 PLUS CON CAVA SCOR CAST IRON BASE GROOVE BS280PLU 142805 BASAMENTO LAM BS280 PLUS NEW IRON SHEET BASE BS280 PLUS NEW 144999 BIELLA OTTON TPN25 MORS...

Страница 45: ... KEY 6X6X20 215123 CHIAVETTA 8X7X15 UNI6604 KEY 8X7X15 UNI6604 216270 CHIAVETTA 8X7X25 UNI6604 KEY 8X7X25 UNI6604 TL CLAVETTE ENTR BAGUE 222750 CILINDRO PNEUM MORSE BS280 D 100X10 VICE PN CYLINDER BS 280 222828 CILINDRO IDROPN ARCO BS280 TIPO 60x140 SALDATO HYDR CYLINDER FOR SAW FRAME280 HYDR ZYLINDER FUER RAHMEN 280 227379 COLONNA COMPL BS280 PLUS NEW COMPL BASE FOR BS280PLUS NEW 236782 COM EL BS...

Страница 46: ...6207 2RSR 35X72X17 CARRIAGE CONNECTION 6207 35X72 LAGER 6207EE 35X72X17 291304 CUSCINETTO 626 2ZR 6X19X6 PATTINI 280 300 BEARING 626 2ZR 6X19X6 315285 DISCO REGISTR VSF BS280 SCREW ADJUSTING DISC BS280 322160 DISTANZIALE CORONA BS280 WHEEL SPACER BS280 325859 DISTANZIALE GIUNTO MOT BS280 MOTOR COUPLING SPACER BS280 327118 DISTANZIALE PUL D 35X42 BS280 PULLEY SPACER D 35X42 BS280 SCHEIBE DISTANZSTU...

Страница 47: ...ONAM INS BIANCO INTERRUT TOURQUOISE HANDLE 513739 IMPUGNATUR D 60 REGOL VEL BRUN SPEED SWITCH HANDLE D 60 VORSCHUBREGELGRIFF D 60 513931 IMPUGNATURA SFERA NERA D 12X40 MONT PRESS BLACK HANDLE D 12x40 BOULE BAKELITE POIGNEE SCHWARZER HANDGRIFF D 12X40 515753 INGRASSATORE M8 CH10 SFERA MOL LA L1 OILER M8 CH10 515780 INSERTO SPECIALE D15 95X6 4 BS350 SPECIAL INSERT D15 95X6 4 PLAQUETTE SPECIALE D15 9...

Страница 48: ...RONT MANOMETER 111 12 040 DRUCKLUFTMANOMETER 111 12 040 544666 MOLLA COMPENSAZ CUSC D 62 MOT SPRING WASHER DIA 62 546938 MOLLA TAZZA 40X20 4X2 5 MANDRI NO PULEGG SPINDLE CUP SPRING 40X20 4X2 5 RESSORT 40X20 4X2 5 SPINDEL FEDERRING 40X20 4X2 5 546957 MOLLA TAZZA 31 5X16 3X2 TENDIN AST BS280 CUP SPRING 31 5X16 3X2 RESSORT 31 5X16 3X2 TELLERFEDER 31 5X16 3X2 546969 MOLLA TAZZA 25X12 2X1 5 CUP SPRING ...

Страница 49: ...20 BS280 FRONT BAND TENS PLATE 80X20 VORDERE BANDSPANN PLATTE 80X20 661900 PIASTRINA X FINC PATT INF VTF NUOVO PLATE FOR LOWER BANDGUIDE VTF 661915 PIASTRINA FINC NASTRO NEW 2XM3 10X2X35 BRUNITA PLATE FOR BANDSTRETCHER 2XM3 661920 PIASTR BLOCC SPAZZOLINO PLUS60 BS280 PLUS 60 GRADI BRUSH LOCKING PLATE BS280 60PL 667765 PIASTRINA DOPPIA RPD0055 4 8 DOUBLE PLATE RPD0055 4 8 667770 PIASTRINA ESPANS RP...

Страница 50: ...EL BS280 SH IP54 ELECTRIC BOX BS 280 SH IP54 714785 QUADRO DERIV REFR ARCO 280AFIE COOLANT JUNCTION BOX BS280AFIE 715370 RACC ARIA GOM RAP 8 1 4 CIL 8115 AGNEP ELBOW CONNECTION 8 1 4 716145 RACCORDO GOMITO G 4MF 5020A1 4 ELBOW CONNECTION G AMF 5020A1 KNIEVERBINDUNG G AMF 5020A1 718999 RACC OLIO GOM D 8 1 4 CON E231 208L OIL CONNECTION D 8 1 4 CON 719080 RACC OLIO DIR D 8 3 8 CIL E211 108L OIL CONN...

Страница 51: ...4045 RONDELLA SPECIALE D 20X5 BRUN SPECIAL BURNISHED WASHER 20X5 RONDELLE D 20X5 SPEZIALUNTERLEGSCHEIBE D 20X5 744500 RONDELLA APPOGGIO SS9X15X1 2 DIN988 HRC45E CILINDRI PN IDR SUPPORT WASHER SS9X15X1 2 DICHTRING SS9X15X1 2 DIN988 744611 RONDELLA STAMPATA 5X15X1 2 PRINTED WASHER 5X15X1 2 744987 RONDELLA STAMP 12X30X4 BRUNITA PRINTED WASHER 12X30X4 GEDRUCKTER FEDERRING 12X30X4 750011 ROSETTA SCHNOR...

Страница 52: ...1 8 CIL OIL TANK PLUG AND GASKET 1 8 OELDECKEL DICHTUNG 1 8 865100 TAPPO OLIO 1 8 GRANO DIN906 OIL PLUG 1 8 865362 TAPPO ASTINA ALS 2 18 PLUG BAR ALS 2 18 865936 TAPPO OLIO 1 4 GRANO DIN906 OIL PLUG 1 4 DIN906 OELDECKEL 1 4 DIN906 905258 TARGHETTA QUADRO EL 280 60 SH PLUS SH EL BOARD PLATE BS280 60SH 911020 TARGHETTA GRAD PIATT BS280PLUS 60 45 0 45 PLATFORM GRADUATED PLATE BS280 929297 TIRANTE M10...

Страница 53: ...INSTRUCTIONS FOR USE BS300 Plus SH ED 2010 rev 00 53 53 BS280 ...

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