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2011 ILMOR MV8 Owner’s Manual • Page 47

T R O U B L E S H O O T I N G

T R O U B L E S H O O T I N G

 

The following chart

 is offered as assistance in identifying and correcting minor issues that may occur. Prob-

lems are listed in the order of most-likely to least-likely. Not all possible problems, causes and solutions can be listed here. 

 

When experiencing problems, check surroundings before shutting down the engine. If suddenly stopping the power 

would result in placing other boats and boaters in jeopardy, continue until it is safe(r) to slow or stop and analyze the situation. 

Always be aware of surroundings and how your actions may impact others!

Problem 

Possible Cause 

Potential Solution 

 

 

 

Engine will not turn over.

 

Safety switch tether not connected. 

Connect the safety switch tether.

 

Throttle/shift control in gear. 

Shift to neutral.

 

Main circuit breaker open. 

Re-set the circuit breaker.

 

Battery terminal corroded. 

Clean the battery terminals.

 

Battery weak or worn out. 

Charge or replace the battery.

 

Loose or corroded battery 

Clean and tighten the battery wiring

 

wiring connectors. 

connectors.

 

Defective starter solenoid. 

Replace the starter solenoid.

 

Defective neutral safety switch. 

Replace the neutral safety switch.

 

Defective starter motor. 

Replace the starter motor.

Engine turns over, 

 

Safety switch tether not connected. 

Connect the safety switch tether.

but will not start.

 

No fuel in the tank. 

Fill the fuel tank.

 

Fuel filter clogged. 

Have dealer replace the fuel filter.

 

Contaminated fuel. 

Drain fuel properly and have dealer

 

 

replace the filter.

 

Weak or shorted ignition coil. 

Replace the ignition coil.

 

No fuel to the engine. 

See authorized ILMOR dealer.

Engine misses or

 

Fouled spark plugs. 

Have dealer replace the spark plugs.

idles rough.

 

Loose or defective high-tension leads. 

Have dealer tighten or replace the

 

 

high-tension leads.

 

Plugged PCV valve. 

Have dealer replace the PCV valve.

 

Weak ignition coil. 

Have dealer replace the ignition coil.

 

Vacuum leak. 

See authorized ILMOR dealer.

Poor boat performance.

 

Fouled spark plugs. 

Have dealer replace the spark plugs.

 

Contaminated fuel. 

Drain fuel properly and have dealer

 

 

replace the filter.

 

Plugged flame arrestor. 

Clean the flame arrestor.

 

Weak ignition coil. 

Have dealer replace the ignition coil.

 

Fuel filter clogged. 

Have dealer replace the fuel filter.

 

Ignition problems. 

See authorized ILMOR dealer.

Poor gas mileage.

 

Fouled spark plugs. 

Have dealer replace the spark plugs.

 

Plugged flame arrestor. 

Clean the flame arrestor.

 

Inefficient driving habits. 

Plane the boat quickly, then slow down

 

 

to desired speed.

 

Plugged PCV valve. 

Have dealer replace the PCV valve.

 

Ignition problems. 

See authorized ILMOR dealer.

Содержание 2011 MV8

Страница 1: ...nificantly improved fuel efficiency and a light weight package fac tors that would add to the superiority of the MV8 in its development stage In 2009 ILMOR had to utilize its substantial engineer ing...

Страница 2: ...s that updated equipment can be retrofitted on existing product such changes are at the sole discretion and cost to the retail purchaser ILMOR bears no responsibility in these instances Consumers are...

Страница 3: ...ty of others Beyond these warnings boaters have a personal responsibility to utilize a common sense approach to the boating experience including keeping individuals off or near the swim platform and t...

Страница 4: ...which could result in serious injury or death Keep away from rotating parts Never attempt to stop or slow rotating parts Page 2 Use only genuine ILMOR Marine LLC replacement parts intended for the MV...

Страница 5: ...losive Keep all sparks flames and smoking well away from the area Failure to follow instructions when charging a battery can cause an electrical charge or even an explosion of the battery This could r...

Страница 6: ...on the engine Page 12 Extended storage with fuel in the system can affect fuel stability and may require system inspection and fuel filter replacement when the boat returns to service Page 12 Damage...

Страница 7: ...Owner s Manual can result in exaggerated engine wear and increase the possibility of engine component failure Damage to your engine due to failure to follow engine oil procedures can be costly to rep...

Страница 8: ...e RawWater Impeller Sea Pump 14 Check theTransmission Cooler 15 Check the Coolant Level 15 Check theAlternator Belt for Looseness or Damage 16 Inspect the Battery Connections and Hold Downs 16 Inspect...

Страница 9: ...m Storage andWinterization 38 Method 1 Engine Off 39 Method 2 Engine On 40 Engine Fogging Oil 40 BatteryWinterization 40 Recommissioning After Storage Winterization 41 Emissions 42 Emissions Control I...

Страница 10: ...and drive train as de scribed in this Owner s Manual on www ILMORMARINE com and through in formation and directives provided by the suppliers of parts for the drive train A properly prepared and main...

Страница 11: ...serves as a machinery guard The engine must be OFF whenever the compartment is opened except as directed by the boat manufacturer to vent exhaust fumes or during maintenance Use extreme care whenever...

Страница 12: ...INTRODUCING THE MV8 INTRODUCING THE MV8 2011 ILMOR MV8 Owner s Manual Page 3...

Страница 13: ...nate important components including interal allow two pages for these IGNITION COIL AND REAR ACCESSORY BRACKET NEUTRAL SAFETY SWITCH AT TRANSMISSION THERMOSTAT LOCATION CRANKSHAFT DAMPER EXHAUST MANIF...

Страница 14: ...e hoses explained above the engine should be shut OFF Check the cooling system for leaks or restrictions It will not be unlikely that overheating will affect both the manifolds and hoses as a symptom...

Страница 15: ...ng system This requires the boat to be in an operational sized body of water or hooked up to the suction side of a raw water pump via an ILMOR approved water supply in a dealership If the engine opera...

Страница 16: ...ol the marine rubber hoses for the wet exhaust system Through the exhaust the water returns to the body of water When the engine is warm with an operating tem perature greater than 170 F 76 C the wate...

Страница 17: ...f electrical contact Always disconnect the negative battery cable first before disconnecting the positive battery cable The battery positive cable connects at the starter motor battery post The batter...

Страница 18: ...r visual on the gauges No warning should be ignored Occasionally a sensor will malfunction but in most instances the sensor is correctly iden tifying and coding problems for analysis Boats are equippe...

Страница 19: ...coolant temperature should begin to return to normal If the temperature continues to increase shut down the overheated engine immediately and take the boat to an authorized ILMOR dealer The alarm appe...

Страница 20: ...afe and en joyable boating Gasoline is explosive If a gasoline odor is present or if gasoline can be seen at any point along the fuel line the fuel tank in the bilge or at the engine DO NOT START THE...

Страница 21: ...nt MTBE methyl tertiary butyl ether may be used in the MV8 engine MTBE is an oxygenate and octane booster MTBE is used in fuels to meet government mandates However because of environmental concerns MT...

Страница 22: ...l capacity for all three MV8 engines is five 5 quarts during oil change The V drive and direct drive transmissions requires lubrication to function properly Your dealer can verify the type of transmis...

Страница 23: ...f the older gasket on the house or cover can impede good contact Ignoring elevated temperatures on a temperature gauge or any other evidence of the en gine operating at temperatures above recommended...

Страница 24: ...is is a critical function of routine maintenance Even clean appearing waterways may have debris such as pine needles or moss that can enter the cooling system and create a blockage against the screen...

Страница 25: ...ring wear can occur If the belt is too loose slippage can occur resulting in low alternator output and rapid belt wear Too loose or too tight tension is indicative that it is time for service on the b...

Страница 26: ...electrical system func tionality Before adding electrical equipment consult an authorized ILMOR dealer If you do not your engine may not perform properly Add on equipment may adversely affect the alt...

Страница 27: ...switch is disconnect ed Open the engine compartment and visually check as much of the fuel and exhaust systems as possible If at any time during operation that there is an unexplained odor or if anyo...

Страница 28: ...erating the engine at idle while in the water for at least five minutes or until thoroughly warmed up turn the engine OFF and disconnect the engine safety starting switch Be sure the throttle shift co...

Страница 29: ...engine oil is checked within a couple of minutes of shutting down there is no need to re start and run the engine again before checking the oil level After operating the engine at idle long enough to...

Страница 30: ...ervals allowing the engine to reach operating temperature The engine needs to be at its operating temperature for fifteen 15 minutes The garden hose flow rate may need to be adjusted if engine will no...

Страница 31: ...authorized ILMOR dealer immediately Normal operations will still result in a small amount of ambient fluids If a small amount of oil or other innocuous fluids are found on the engine transmission or...

Страница 32: ...erformed by an authorized ILMOR dealer who will be able to read the oil and filter to determine if the proper break in of the engine components appears to be occurring During the break in period maint...

Страница 33: ...a warm up period before operation Abuse of the engine and transmission are never covered under warranty Regular mainte nance as outlined in this Owner s Manual is very important to ensuring a long tro...

Страница 34: ...start posi tion Hold on for no more than three 3 to five 5 seconds per try Release the ignition key as soon as the engine starts If the engine does not start within ten 10 to fifteen 15 seconds total...

Страница 35: ...n damage the shifting mechanism in the transmission Always allow the engine speed to fall to low idle 600 to 800 RPM before making a gear shift The throttle shift control lever must move forward forty...

Страница 36: ...allow boaters to get out of dangerous encounters or situations but it represents the upper limit of the engine s capacity See also the boat manufacturer s Owner s Manual for operational hints and tips...

Страница 37: ...ces best accomplished by an authorized ILMOR dealer Replace sooner if regular checks indicate water or damage ILMOR recommends that the maintenance requirements be performed by an autho rized ILMOR de...

Страница 38: ...lower edge of the transom Alter natively a suction pump can be hooked up to the oil drain hose to remove the engine oil Loosen the brass end cap to allow the oil to drain Be careful to avoid round ing...

Страница 39: ...drive 631V 1 56 1 4 6 qts 4 4L Automatic transmission fluid ATF 1 1 U S gal Direct Drive 63A 1 22 1 4 quarts Automatic transmission fluid ATF Direct Drive 45A 1 26 1 2 65 quarts Automatic transmission...

Страница 40: ...filter The air filter conforms to SAE J1928 and ISO 13592 which are special flame arrestor standards Therefore other filters cannot be used as replacements The purpose of the flame arrestor is to cont...

Страница 41: ...Re install Ensure the element seats properly before tightening the clamp screw Because this process should be completed while the engine is cool in order to avoid burns it is recommended that this ch...

Страница 42: ...is the correct installation Place a gasket between the housing and the cover are ensuring that the surfaces are smooth and clean Re install with the screws loos ened with the face plate was removed ea...

Страница 43: ...s of block 6 0L Remove the electric heater 17mm Allen plug from the engine block raw water pump side Remove the 10mmAllen plug on starter side of engine block 6 2L Remove the electric heater 17mm Alle...

Страница 44: ...belt where it makes contact with the pulleys If you are unsure of the wear pattern check against a new belt If there is any uncertainty seek assistance from your authorized ILMOR dealer If the belt is...

Страница 45: ...ve fluid such as salt water an electric current is produced much like the action of a battery As the current flows it takes with it tiny bits of the softer metal If left unchecked severe damage may oc...

Страница 46: ...during these periods Of considerable concern is that water condensation will occur within the fuel system and water is an enemy of good starting and running engine fuel systems Therefore follow this p...

Страница 47: ...LY in fresh gasoline Stabilizers will not cure oxy genated gasoline Adding a stabilizer when the boat is being prepared for outings after storage will NOT clean the gumming that has occurred or remove...

Страница 48: ...ntifreeze will provide freeze protection to water pockets that did not drain and necessary corrosion protection Approximately six 6 gal lons of Marine RVAntifreeze will be needed for open cooled syste...

Страница 49: ...ets closed Fogging oil helps protect internal engine components from corrosion during long periods of in operation Marine engine foggers come in aerosol cans labeled engine fogging oil It is recommend...

Страница 50: ...attery ies and check the battery voltage It should be 12V 14volts If it is less charge the battery ies 4 Visually inspect the fuel system If there appears to have been undue weathering or any leaks ha...

Страница 51: ...ty attests the engine s confor mance to the appropriate European Com munity Directive The Emission Control In formation Label is located on the electrical bracket on the rear of the engine The emissio...

Страница 52: ...an emissions related fault a DiagnosticTrouble Code DTC will set The MIL functions to notify the operator that a problem has occurred so that the owner operator can arrange for service as soon as pos...

Страница 53: ...ES As the sterndrive inboard engine owner you are responsible for the performance of the required maintenance listed in your owner s manual ILMOR Marine LLC rec ommends that you retain all receipts co...

Страница 54: ...ay be reason for not warranting a claim at the discretion of ILMOR Marine LLC In the case of non exempted add on s or modified part s causing failure to a warranted part the warranted part will not be...

Страница 55: ...ichment system Ignition Electronic ignition system Spark advance retard system Miscellaneous Items Camshaft position sensor Crankshaft position sensor Engine coolant temperature sensor Intake air temp...

Страница 56: ...motor Replace the starter motor Engine turns over Safety switch tether not connected Connect the safety switch tether but will not start No fuel in the tank Fill the fuel tank Fuel filter clogged Have...

Страница 57: ...published ILMOR Product Speci fications and be free from defects in material and workmanship under normal use and service during the warranty period set forth herein 3 Warranty Term The term of ILMOR...

Страница 58: ...ecifications including the use of non ILMOR specified service parts unless such modification or use of parts is requested and ap proved in advance by ILMOR in writing d Engine transmission or other po...

Страница 59: ...s to engine transmission or other powertrain part or compo nent or any subsequent expenses resulting from the loss of the use of the vessel or its components loss of income or inconvenience 5 Warranty...

Страница 60: ...at in ILMOR Marine s sole judgment has been used in racing or a contest of speed or endurance used with non approved accessories or attachments or subject to accident negligence misuse unreasonable ex...

Страница 61: ...SERIOUS BODILY INJURY AND HAS BEEN SUBJECT TO REPAIR TWO 2 OR MORE TIMES AND OR B THE NONCON FORMITY HAS BEEN SUBJECTTO REPAIR FOUR 4 OR MORETIMES CAL IFORNIA CUSTOMERS ARE HEREBY NOTIFIED OFTHE FOLLO...

Страница 62: ...Aluminum Upper and Lower and Lower and Lower Exhaust Manifold Cast Iron Cast Iron Cast Iron Battery ies Recommended Spiral cell battery with minimum 750 cold cranking amps Coolant in Half Closed and F...

Страница 63: ...hever comes first If the engine is subject to heavy use it is recommended to change oil and filter every 25 hours Services best accomplished by an authorized ILMOR dealer Replace sooner if regular che...

Страница 64: ...ng fluid Transmission fluid Walters V drive oil Serpentine belt Raw water impeller Sea pump Air filter flame arrestor Engine Engine timing Spark plugs Spark plug wires Breather hose PCV valve Shaft al...

Страница 65: ...9 Break In Starting Stopping and New Engine 23 California and U S EPA Emission ControlWarranty Statement 44 Cautions Dangers andWarnings ii Change the Engine Oil and Filter 28 Change theTransmission F...

Страница 66: ...for Loose or Missing Hardware Inspect the 17 Engine Is Started Before the 24 Engine Oil and Filter Change the 28 Engine Oil Level Check the 20 Engine Oil 13 Engine Sensors 9 EngineTune up 36 Engine S...

Страница 67: ...MV8 3 Label Emissions Control Information 42 Label Star 42 Leaks Check for 22 Level Check the Coolant 15 Level Check the Engine Oil 20 Level Check theTransmission Fluid Oil 19 Limited ProductWarranty...

Страница 68: ...Safety 1 Saltwater Applications Replacing the Zinc Anodes 36 Sea Pump Impeller Replacing the RawWater Impeller 32 Sea Pump System Flush RawWater 21 Sea Pump Check the RawWater Impeller 14 SeaWater Dra...

Страница 69: ...utions Dangers ii Warranty Coverage Emissions Manufacturer s 44 Warranty Statement California and U S EPA Emission Control 44 Warranty ILMOR Marine LLC Limited Product 48 WaterTemperature Alarm 10 Wel...

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