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Concord CX - 

Installation

19

INSTALLATION

21 INITIAL LIGHTING CX 70, 80, 90 AND 100

8.

If the pilot cannot be established, check that the pilot
burner flame correctly envelops the thermocouple tip by
10 - 13 mm (

1/2

").  If not, adjust the pilot burner pressure

as described under ‘Pilot Burner Pressure’.

9.

Check that the thermocouple lead connections at the gas
control and at the boiler limit thermostat are clean and
secure.

10.

With the pilot flame established, ensure that all external
system controls (time switch, room thermostat, etc.) are in
the ON position.

11.

Turn the control thermostat knob (1) to the required
setting and switch on the electricity supply. The main
burner will now light.

12.

When the boiler has lit check all gas connections for
tightness with leak detection fluid.

13.

Note that the gas control opens progressively. The first
stage gives a low opening pressure which is progressively
increased over a period of approximately 10 seconds to
the full operating pressure.

14.

Turn off the power supply to the boiler at the mains.

22 GAS PRESSURE

MANIFOLD PRESSURE

The manifold setting pressure must now be checked and
adjusted as necessary.

Commence the adjustment procedure (running on pilot only)
with the system cold, on full load and with all temperature
controls set at maximum.  This will ensure, as far as possible,
that thermostatic shutdown does not interfere whilst the
pressure is being checked and adjusted.  Remove the screw
in the manifold setting pressure test point and securely
connect a suitable gas pressure gauge.

Turn on the mains to light the boiler and allow it to operate for
about 15 minutes to stabilise the burners.  Check the
pressure and adjust it to the figure shown in Table 1 for the
appropriate boiler size.  The location of the manifold pressure
setting adjuster on the gas control is shown in Frames 20 &
21.  Remove the dust cover over the adjuster and, using a
small screwdriver, turn the screw beneath clockwise to
increase or anti-clockwise to decrease the pressure.  The
pressures quoted in Table 1 are given to facilitate speedy
approximate adjustment of the gas rate.

After setting to the indicated pressure allow the boiler to
operate for about 15 minutes to stabilise then check the gas
rate by reference to a watch and the gas meter. (Before doing
so make certain that any other gas appliances connected to
the same meter are turned off).

The gas rate for each size of boiler is given in Table 1.

A deviation of ± 2% of the quoted figure in the observed gas
rate is of no practical importance but any greater variation
must be adjusted by increasing or decreasing pressure as
required, by small steps, until the correct rate is obtained.

Replace the dust cover when finished, disconnect the gas
pressure gauge and replace the blanking screw in the
manifold setting pressure test point.

PILOT BURNER PRESSURE

The pilot burner flame should envelop the thermocouple
head by 10 - 13 mm (

1/2

").

The position of the pilot burner pressure adjuster on the gas
control is shown in Frames 20 & 21.  Turn the adjustment
screw clockwise to decrease, or anti-clockwise to increase,
the flame length.

LEGEND
1.

Thermostat knob

2.

Overheat thermostat reset
button

3.

Main gas inlet cock

4.

Stop button

5.

Start button

6.

Gas control valve

7.

Piezo igniter button

8.

Pilot viewing hole

9.

Burner setting pressure test
point

10.

Inlet pressure test point

11.

Pilot burner pressure
setting adjuster

12.

Manifold pressure setting
adjuster

INST

ALLA

TION

1.

Switch off the electricity supply to the boiler.

2.

Press down and release the red button (4) marked * on the
gas control valve (6).

3.

Turn the control thermostat knob (1) anti-clockwise to its
minimum setting at No. 1.

4.

Ensure that the main gas inlet cock (3) is open (groove in
square head in line with the pipe).

5.

Press the overheat thermostat reset button (2).

6.

Push in and retain fully depressed the white button (5),
marked * on the gas control (6).  At the same time
repeatedly push in and release the piezo generator knob
(7) to produce a spark at the pilot burner.  When the pilot
has lit keep the button (5) on the gas valve fully pushed in
for a further 20 seconds.

7.

If the pilot burner does not remain alight when the button
(5) is released then press and release the red button (4).
Now wait at least 3 minutes and then repeat the lighting
procedure from step 5.

Содержание Concord CX40

Страница 1: ......

Страница 2: ...2 Concord CX Installation CAUTION To avoid the possibility of injury during the installation servicing or cleaning of this appliance care should be taken when handling edges of sheet steel components...

Страница 3: ...the law is complied with The Concord CX40 100 range of boilers has been tested and certified by British Gas to prEN656 for use with Natural gas only Multiple boiler installations The Concord CX range...

Страница 4: ...in BSP 2 x 2 at rear Return tappings Rc in BSP 2 x 2 at rear Maximum static head metres feet 45 7 150 Maximum pressure bar p s i 4 5 65 Gas inlet connection Rc in BSP 3 4 3 4 1 1 Minimum dynamic mbar...

Страница 5: ...auge kit In addition to the above control kit an optional pressure gauge is also available for the range of boilers Details for fitting are included with the pressure gauge Downdraught thermostat kit...

Страница 6: ...learance should be given at the rear of the boiler for connection of gas and water pipework Additional clearance is required for access at either end of the installation 2 CLEARANCES DIMENSIONS Boiler...

Страница 7: ...n will depend upon the particular characteristics of the system Pumping over of water into the expansion cistern must be avoided achieved either by provision of an adequate bypass circuit or by ensuri...

Страница 8: ...setting Other British Standards applicable to commercial sealed systems are BS 6880 Part 2 BS 1212 BS 6281 Part 1 BS 6282 Part 1 BS 6283 Part 4 Working pressure 4 5 bar maximum Particular reference s...

Страница 9: ...em which may be common or individual in the case of twin or multiple boiler installations must be capable of the complete evacuation of combustion products at all times The effective height of the chi...

Страница 10: ...ngs 5 End section 6 Gas cock 13 Section bolt 14 Distribution tube 15 Tie rods 16 Thermostat pocket 17 Spillage skirt 18 Flueway baffles 19 Gas pipe 7 Drain cock 8 NOx duct 9 Front plate 10 Burner mani...

Страница 11: ...g 2 BSP handling bars 9 Using the handling bars manoeuvre the boiler forwards on the packaging base and slide over collapsing base on to the floor Note Before manoeuvring the boiler into its final pos...

Страница 12: ...er lower rear connection using the gasket and M10 x 25mm screws and washers provided 3 Temporarily screw the 2 handling bars 2 pipe into the top tappings and manoeuvre the boiler into position 4 Compl...

Страница 13: ...e the flue connection 2 The boiler is designed to accept flues to BS 835 and should be sealed with an approved boiler putty 11 GAS CONNECTION 1 Connect the gas supply to the gas inlet pipe at the rear...

Страница 14: ...e temperature sensing probe through the cable clips provided and into the thermostat pocket adjacent to the flow connection Fit the plastic Heyco bush over the sensor lead at the line shown and insert...

Страница 15: ...cal supply such as a double pole switch having a 3mm 1 8 contact separation in both poles or a plug and socket serving only the boiler and system controls The means of isolation must be accessible to...

Страница 16: ...atisfy the conditions in the foregoing paragraph If not all zones can do this then consider other means of control detailed on other sheets Normal operation When any thermostat is satisfied while othe...

Страница 17: ...ls for heat its thermostat will open Zone 1 valve via the normally open contacts of the relay IMPORTANT Terminal L2 may control the appropriate pump s directly provided that the total running or start...

Страница 18: ...groove in square head in line with the pipe 5 Press the overheat thermostat reset button 2 6 Push in and retain fully depressed the grey button 4 on the gas control 5 At the same time repeatedly push...

Страница 19: ...ilitate speedy approximate adjustment of the gas rate After setting to the indicated pressure allow the boiler to operate for about 15 minutes to stabilise then check the gas rate by reference to a wa...

Страница 20: ...the minimum flow rate given in Table 4 when that part of the system intended to be used for dissipation of residual heat only is in operation 26 HANDING OVER ROUTINE OPERATION Full instructions coveri...

Страница 21: ...sitioned 3 The ignition electrode and lead are clean undamaged secure and correctly dimensioned Refer to diagram in Frame 28 4 The thermocouple tip is NOT burned or cracked 5 The thermocouple terminal...

Страница 22: ...front plate fits behind the burner retaining returns when it is replaced Refit the flue baffles cleanout cover NOx duct casing top panel and casing door PILOT BURNER Check that 1 The pilot flame cover...

Страница 23: ...ble in reverse order checking that the spark gap is as shown in Frame 28 SERVICING SERVICING To facilitate the replacement of components remove and replace the lower front panel NOx duct and the burne...

Страница 24: ...ge connection 7 Test for gas soundness 35 MAIN BURNER 1 Remove the NOx duct and burner front plate as previously described in Frame 27 2 Both left and right hand burners can be removed by sliding each...

Страница 25: ...in injector 3 off 9 Gas inlet manifold 10 Pilot gas pipe 11 Overheat thermostat piezo generator mounting bracket 12 O ring seal 13 Thermocouple 14 Spark electrode 15 Pilot draught shield 16 Pilot burn...

Страница 26: ...ing in the clips provided Detail of Printed Circuit Board Support SERVICING 40 CONTROL BOX Basic Boiler Exploded View 41 CONTROL SENSOR 1 Remove the lower front panel Refer to Frame 27 2 Remove the se...

Страница 27: ...OMBUSTION CHAMBER INSULATION REPLACEMENT The insulation boards used in the combustion chambers of these products contain man made fibres refractory fillers organic and inorganic binders and as such ar...

Страница 28: ...mocouple and pilot gas pipe connections at the gas valve must be removed and the igniter lead pulled off at the igniter 4 The centre burner may now be removed by pushing it back to clear the injector...

Страница 29: ...oming apart 8 Repeat the above procedure for all of the remaining sections until the assembly is complete 9 Fit the 4 tie rods through the holes in the sides of the end sections and fit a flat steel w...

Страница 30: ...ical checks to be carried out during a fault finding procedure On completion of any service fault finding task which has required the breaking and remaking of electrical connections Check that the gap...

Страница 31: ...ling for heat if necessary withdraw the sensor from the thermostat pocket NO NO 49 PILOT LIT BUT NO MAINS GAS NO NO Have you confirmed that the system controls are calling for heat YES FAULT FINDING Y...

Страница 32: ...racket VERNITRON 60080 002 1 003 939 32 Ignition electrode and H T lead assembly VERNITRON 1 130 947 33 Thermocouple HONEYWELL Q 309 A 2762 1200mm long 1 002 937 34 Thermocouple interrupter lead assem...

Страница 33: ...1 111 651 CX 70 1 111 652 CX 80 1 111 652 CX 90 100 1 111 653 50 Jacket top panel white stove enamel CX 40 1 111 293 CX 50 1 111 294 CX 60 1 111 295 CX 70 1 111 296 CX 80 1 111 297 CX 90 100 1 111 298...

Страница 34: ...ursues a policy of continuing improvement in the design and performance of its products The right is therefore reserved to vary specification without notice Technical Training The Caradon Plumbing Lim...

Страница 35: ...giving away a free boiler for the five best ideas every year to be selected by our Technical Director Please complete this form using extra sheets if required and post it or fax it to us on 01482 498...

Страница 36: ...lease arrange for me to join an Ideal factory tour Range guides required The Ideal Guide a specifier s and installer s introduction to the Ideal domestic boiler range The Ideal Householders Guide to a...

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