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Concord CX - 

Installation

15

INSTALLATION

INST

ALLA

TION

The internal wiring of the boiler control box is shown in
Frame  15.

Wiring should be in four core PVC insulated cable, not
less than 0.75mm

2

 (24/0.2mm). All fuses must be ASTA

approved to BS. 1362.

The length of the conductors between the cord anchorage
and the terminals must be such that the current carrying
conductors become taut before the earthing conductor, if
the cable or cord slips out of the cord anchorage.

System controls must be wired externally into the live
mains lead to the boiler terminal L1.  If a frost thermostat
is fitted it should be wired across the time switch contacts
and if frost is likely then the system should be turned off
using the time switch settings - all other controls must be
left in the normal running position

.

The earth connection MUST NEVER be omitted.

Wire the earths as shown in Frame 13.

All wiring between entry at the rear of the boiler and the
connection box must be secured neatly under the cable
clips provided.
Wiring must never be allowed to come into contact with
the hot 

boiler body.

REMOTE LIGHTS (optional)

Remote indication of ‘Boiler on’, 'Lockout’ and ‘Overheat’
are provided on printed circuit board ‘No 6A’.  The load
should not exceed 1A resistive.
Do not wire these connections in conduit up to the control
box as this will make it impossible to remove the control
box for servicing and maintenance.

Connection must be made in a way that allows
complete isolation of the electrical supply - such as a
double pole switch, having a 3mm (1/8") contact
separation in both poles, or a plug and socket serving
only the boiler and system controls.  The means of
isolation must be accessible to the user after
installation.

This should serve only the boiler, together with its
controls and pumps.  The unswitched live supply,
which the boiler requires to allow the pump overrun
facility to operate should be controlled by the above
switched/fused supply, but should connect from there
directly to the boiler and not via any automatic time or
temperature controls.

The switched live supply should be subject to control
by time and temperature controls in the usual way.

The main pump MUST be wired back to the boiler
control box.

The mains supply to the boiler must be wired into the
boiler terminals L1, N  on the ‘plug in’ connector
attached to the gas valve lead. The earth should be
wired to the earth post as shown in Frame 13.

The control box incorporates a pump overrun device
which is necessary to dissipate residual heat after
plant shutdown. It is essential that the main pump
(and shunt pump if used) is wired to the pump
terminals marked L2, N  on the ‘plug in’ connector and
the earth to the earth post.

It is also essential that an unswitched live supply (that
is a live supply not interrupted by any automatic
temperature or time control) is connected to terminal L
on the plug-in connector so that the pump overrun
facility can operate.  Failure to follow this procedure
will result in nuisance overheat thermostat action.

If the down draught flue thermostat is to be fitted then
the link (marked TTB) should be removed from the
plug in connector.

14 ELECTRICAL CONNECTIONS

Содержание Concord CX40

Страница 1: ......

Страница 2: ...2 Concord CX Installation CAUTION To avoid the possibility of injury during the installation servicing or cleaning of this appliance care should be taken when handling edges of sheet steel components...

Страница 3: ...the law is complied with The Concord CX40 100 range of boilers has been tested and certified by British Gas to prEN656 for use with Natural gas only Multiple boiler installations The Concord CX range...

Страница 4: ...in BSP 2 x 2 at rear Return tappings Rc in BSP 2 x 2 at rear Maximum static head metres feet 45 7 150 Maximum pressure bar p s i 4 5 65 Gas inlet connection Rc in BSP 3 4 3 4 1 1 Minimum dynamic mbar...

Страница 5: ...auge kit In addition to the above control kit an optional pressure gauge is also available for the range of boilers Details for fitting are included with the pressure gauge Downdraught thermostat kit...

Страница 6: ...learance should be given at the rear of the boiler for connection of gas and water pipework Additional clearance is required for access at either end of the installation 2 CLEARANCES DIMENSIONS Boiler...

Страница 7: ...n will depend upon the particular characteristics of the system Pumping over of water into the expansion cistern must be avoided achieved either by provision of an adequate bypass circuit or by ensuri...

Страница 8: ...setting Other British Standards applicable to commercial sealed systems are BS 6880 Part 2 BS 1212 BS 6281 Part 1 BS 6282 Part 1 BS 6283 Part 4 Working pressure 4 5 bar maximum Particular reference s...

Страница 9: ...em which may be common or individual in the case of twin or multiple boiler installations must be capable of the complete evacuation of combustion products at all times The effective height of the chi...

Страница 10: ...ngs 5 End section 6 Gas cock 13 Section bolt 14 Distribution tube 15 Tie rods 16 Thermostat pocket 17 Spillage skirt 18 Flueway baffles 19 Gas pipe 7 Drain cock 8 NOx duct 9 Front plate 10 Burner mani...

Страница 11: ...g 2 BSP handling bars 9 Using the handling bars manoeuvre the boiler forwards on the packaging base and slide over collapsing base on to the floor Note Before manoeuvring the boiler into its final pos...

Страница 12: ...er lower rear connection using the gasket and M10 x 25mm screws and washers provided 3 Temporarily screw the 2 handling bars 2 pipe into the top tappings and manoeuvre the boiler into position 4 Compl...

Страница 13: ...e the flue connection 2 The boiler is designed to accept flues to BS 835 and should be sealed with an approved boiler putty 11 GAS CONNECTION 1 Connect the gas supply to the gas inlet pipe at the rear...

Страница 14: ...e temperature sensing probe through the cable clips provided and into the thermostat pocket adjacent to the flow connection Fit the plastic Heyco bush over the sensor lead at the line shown and insert...

Страница 15: ...cal supply such as a double pole switch having a 3mm 1 8 contact separation in both poles or a plug and socket serving only the boiler and system controls The means of isolation must be accessible to...

Страница 16: ...atisfy the conditions in the foregoing paragraph If not all zones can do this then consider other means of control detailed on other sheets Normal operation When any thermostat is satisfied while othe...

Страница 17: ...ls for heat its thermostat will open Zone 1 valve via the normally open contacts of the relay IMPORTANT Terminal L2 may control the appropriate pump s directly provided that the total running or start...

Страница 18: ...groove in square head in line with the pipe 5 Press the overheat thermostat reset button 2 6 Push in and retain fully depressed the grey button 4 on the gas control 5 At the same time repeatedly push...

Страница 19: ...ilitate speedy approximate adjustment of the gas rate After setting to the indicated pressure allow the boiler to operate for about 15 minutes to stabilise then check the gas rate by reference to a wa...

Страница 20: ...the minimum flow rate given in Table 4 when that part of the system intended to be used for dissipation of residual heat only is in operation 26 HANDING OVER ROUTINE OPERATION Full instructions coveri...

Страница 21: ...sitioned 3 The ignition electrode and lead are clean undamaged secure and correctly dimensioned Refer to diagram in Frame 28 4 The thermocouple tip is NOT burned or cracked 5 The thermocouple terminal...

Страница 22: ...front plate fits behind the burner retaining returns when it is replaced Refit the flue baffles cleanout cover NOx duct casing top panel and casing door PILOT BURNER Check that 1 The pilot flame cover...

Страница 23: ...ble in reverse order checking that the spark gap is as shown in Frame 28 SERVICING SERVICING To facilitate the replacement of components remove and replace the lower front panel NOx duct and the burne...

Страница 24: ...ge connection 7 Test for gas soundness 35 MAIN BURNER 1 Remove the NOx duct and burner front plate as previously described in Frame 27 2 Both left and right hand burners can be removed by sliding each...

Страница 25: ...in injector 3 off 9 Gas inlet manifold 10 Pilot gas pipe 11 Overheat thermostat piezo generator mounting bracket 12 O ring seal 13 Thermocouple 14 Spark electrode 15 Pilot draught shield 16 Pilot burn...

Страница 26: ...ing in the clips provided Detail of Printed Circuit Board Support SERVICING 40 CONTROL BOX Basic Boiler Exploded View 41 CONTROL SENSOR 1 Remove the lower front panel Refer to Frame 27 2 Remove the se...

Страница 27: ...OMBUSTION CHAMBER INSULATION REPLACEMENT The insulation boards used in the combustion chambers of these products contain man made fibres refractory fillers organic and inorganic binders and as such ar...

Страница 28: ...mocouple and pilot gas pipe connections at the gas valve must be removed and the igniter lead pulled off at the igniter 4 The centre burner may now be removed by pushing it back to clear the injector...

Страница 29: ...oming apart 8 Repeat the above procedure for all of the remaining sections until the assembly is complete 9 Fit the 4 tie rods through the holes in the sides of the end sections and fit a flat steel w...

Страница 30: ...ical checks to be carried out during a fault finding procedure On completion of any service fault finding task which has required the breaking and remaking of electrical connections Check that the gap...

Страница 31: ...ling for heat if necessary withdraw the sensor from the thermostat pocket NO NO 49 PILOT LIT BUT NO MAINS GAS NO NO Have you confirmed that the system controls are calling for heat YES FAULT FINDING Y...

Страница 32: ...racket VERNITRON 60080 002 1 003 939 32 Ignition electrode and H T lead assembly VERNITRON 1 130 947 33 Thermocouple HONEYWELL Q 309 A 2762 1200mm long 1 002 937 34 Thermocouple interrupter lead assem...

Страница 33: ...1 111 651 CX 70 1 111 652 CX 80 1 111 652 CX 90 100 1 111 653 50 Jacket top panel white stove enamel CX 40 1 111 293 CX 50 1 111 294 CX 60 1 111 295 CX 70 1 111 296 CX 80 1 111 297 CX 90 100 1 111 298...

Страница 34: ...ursues a policy of continuing improvement in the design and performance of its products The right is therefore reserved to vary specification without notice Technical Training The Caradon Plumbing Lim...

Страница 35: ...giving away a free boiler for the five best ideas every year to be selected by our Technical Director Please complete this form using extra sheets if required and post it or fax it to us on 01482 498...

Страница 36: ...lease arrange for me to join an Ideal factory tour Range guides required The Ideal Guide a specifier s and installer s introduction to the Ideal domestic boiler range The Ideal Householders Guide to a...

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