background image

15

Classic LX, RS - 

Installation

The internal wiring of the control box is shown in Frame 19.

DETAIL OF CONTROL BOX TERMINALS

Note.

 In order to connect the incoming mains wires, first remove the

control box fixing screw then pull the box
forward and downward to disengage.

Ensure that the earth lead is longer than the
live and neutral so that if the cable slips in
its anchorage the current conductors
become taut before the earth conductor and
that the cable is routed through the strain
relief clamp. Ensure all cables are secure
and that no basic insulation is accessible
outside of the control box.

15  GAS CONNECTION

A MINIMUM gas pressure of 20 mbar (8 in.w.g.) MUST be
available at the boiler inlet, with the boiler operating.

The main gas cock is on the left hand side of the gas control
valve, as shown.

To facilitate connection  the gas cock may removed from the gas
control valve.

16  WATER CONNECTIONS

1.

Remove the plastic plugs from the flow and return
pipes.

2.

Make all water connections and check for water
soundness.

LEGEND

b

blue

br

brown

g/y

green/yellow

INSTALLATION

INST

ALLA

TION

WARNING.

   The appliance MUST be efficiently earthed.

A mains supply of 230 V ~ 50 Hz is  required.

All external controls and wiring MUST be suitable for mains
voltage. Wiring should be in 3-core PVC insulated cable NOT
LESS than 0.75 mm

(24 x 0.2 mm) to BS.6500, Table 16.

Wiring external to the boiler MUST be in accordance with current
l.E.E. (BS7671) Wiring Regulations and local regulations.

Connection must be made in a way that allows complete isolation
of the electrical supply - such as a double pole switch, having a
3mm (1/8") contact separation in both poles, or a plug and socket
serving only the boiler and system controls. The means of
isolation must be accessible to the user after installation.

Note. 

If the optional Programmer Kit is to be fitted, refer to

the instructions provided with the kit, ignore this frame and go
to Frame 18.

The wiring diagrams illustrated in Frames 20-23 cover the systems
most likely to be fitted to this appliance.

For wiring external controls to the

 Classic RS

 boiler, reference

should be made to the system wiring diagrams supplied by the
relevant manufacturer, in conjunction with the wiring diagrams shown
in Frames 19-23.

Difficulty in wiring should not arise, providing the following directions
are observed:

1.

Controls that switch the system ON and OFF, e.g. a time switch,
MUST be wired, in series, in the live mains lead to the boiler.

2.

Controls that override an ON/OFF control, e.g. a frost thermostat,
MUST be wired into the mains lead, in parallel, with the control(s)
to be overridden - refer to Frame 23.

3.

Controls that switch the circulation pump only ON and OFF, e.g. a
room thermostat, MUST be wired in series with the pump in the
live pump lead.

4.

If a proprietary system is used, follow the instructions supplied by
the manufacturer.

5.

SYSTEM DESIGNS FEATURING CONTROLS OR WIRING
ARRANGEMENTS WHICH ALLOW THE BOILER TO FIRE WHEN
THERE IS NO PUMPED OR GRAVITY CIRCULATION TAKING PLACE
SHOULD NOT BE FITTED.

Advice on required modifications to the wiring may be obtained from
the component manufacturers.

Notes 1.

Connections between a frost thermostat and the time

control should be made without disturbing other

wiring.

2.

A frost thermostat should be sited in a cool place in
the house, but where it can sense heat from the system.

19  PICTORIAL WIRING

FLOW WIRING DIAGRAM

18  EXTERNAL CONTROLS

17 ELECTRICAL CONNECTIONS

Содержание Classic LXRS 230

Страница 1: ......

Страница 2: ...Classic LX RS Installation CAUTION To avoid the possibility of injury during the installation servicing or cleaning of this appliance care should be taken when handling edges of sheet steel component...

Страница 3: ...INIMUM mbar in w g 4 0 1 6 8 7 3 5 9 7 3 9 12 0 4 8 pressure HOT MID mbar in w g 8 5 3 4 12 0 4 8 12 1 4 9 14 0 5 6 MAXIMUM mbar in w g 14 5 5 8 15 0 6 0 15 0 6 0 16 5 6 6 Seasonal Efficiency SEDBUK 7...

Страница 4: ...ymbols IE Ireland GB United Kingdom Countries of destination PMS Maximum operating pressure of water C12 A room sealed appliance designed for connection via ducts to a horizontal terminal which admits...

Страница 5: ...ated input not exceeding 60 kW BS 5449 Forced circulation hot water systems BS 5546 Installation of gas hot water supplies for domestic purposes 2nd Family Gases BS 5440 Part 1 Flues for gas appliance...

Страница 6: ...nds of the gravity flow and return pipes and fit a 22 mm to 28 mm copper connection at the boiler gravity flow and return connections in order to run the gravity circuits in 28 mm pipe Front clearance...

Страница 7: ...GAS SUPPLY The local gas supplier should be consulted at the installation planning stage in order to establish the availability of an adequate supply of gas An existing service pipe must NOT be used...

Страница 8: ...m thermostat controlling the temperature in a space served by radiators not fitted with such a valve as stated in BS 5449 When thermostatic radiator valves are used the space heating temperature contr...

Страница 9: ...ermostat 12 Igniter button 13 Programmer optional 14 Interpanel 15 Thermostat pocket 16 Overheat thermostat if fitted 17 Main burner 18 Combustion chamber 19 Boiler drain point 20 Boiler thermostat 21...

Страница 10: ...e painted 5 UNPACKING continued Standard Model 1 Unpack the boiler 2 Remove the casing as follows and place to one side to avoid damage a Release the controls pod fixing screws a 3 full turns only Rem...

Страница 11: ...ements to avoid cavitation Should these conditions not apply either lower the pump position or raise the cistern above the minimum requirement specified by Caradon Plumbing Limited Note A cold water f...

Страница 12: ...cover plate screw holes 7mm 9 32 and insert the plastic plugs 4 Remove the template from the wall IMPORTANT The wall must be of suitable load bearing capacity 1 Cut the appropriate hole in the wall fo...

Страница 13: ...boiler back panel onto the angled tabs on the top of the wall mounting plate DO NOT USE THE BURNER ASSEMBLY FOR LIFTING 2 Adjust the flue to its horizontal position by tilting the boiler forward at t...

Страница 14: ...emaining sachet of sealant provided 7 Fasten the terminal grille to the flue and air ducts using the 2 securing screws 6 provided 5 Terminal grille 6 Terminal grille securing screws Legend 1 Boiler ai...

Страница 15: ...separation in both poles or a plug and socket serving only the boiler and system controls The means of isolation must be accessible to the user after installation Note If the optional Programmer Kit i...

Страница 16: ...torage heater and can normally be left at least 24 hrs without frost damage However if parts of the pipework run outside the house or if the boiler will be left off for more than a day or so then a fr...

Страница 17: ...point E and connect a gas pressure gauge via a flexible tube 4 Turn the gas control knob clockwise until resistance is felt and then release WAIT FOR 3 MINUTES 5 Push in and retain fully depressed the...

Страница 18: ...ing bottom panel Standard Model Draw attention to the lighting instruction label affixed to the controls pod door 3 Explain and demonstrate the lighting and shutting down procedures 4 The operation of...

Страница 19: ...placement of components the boiler casing must be removed Frame 30 Deluxe model LX Standard model 31 BURNER AND AIR BOX REMOVAL 1 Remove the screw retaining the burner support bracket to the combustio...

Страница 20: ...ush the sliding catch in and lower the glass fascia to the closed position Standard Model Close the controls pod door 34 RE ASSEMBLY 33 CLEANING THE BURNER AND PILOT ASSEMBLY Refer to Frame 31 for ill...

Страница 21: ...e piezo unit Refit the new unit and re assemble in reverse order 6 Refit the control box assembly 7 Replace the boiler casing 8 Check the operation of the new piezo unit SERVICING When replacing any c...

Страница 22: ...on of the control thermostat 41 CONTROL THERMOSTAT REPLACEMENT 1 Refer to Frame 36 2 Unclip the thermostat capillary from the clips situated on the back panel 3 Remove the thermostat phial from the po...

Страница 23: ...hield is refitted 7 Replace the boiler casing 8 Check the operation of the thermocouple SERVICING 42 OVERHEAT THERMOSTAT REPLACEMENT 1 Refer to Frame 36 2 Slacken the screw at the thermostat pocket an...

Страница 24: ...e the keyhole fixings Pull the assembly downwards to clear the water pipes from the back panel 11 Remove the 4 rubber grommets from the top of the back panel to facilitate the fitting of the new heat...

Страница 25: ...er casing 7 Set the programmer to the desired programme and check the operation of the boiler 1 Refer to Frame 36 2 Remove the old seal from the casing surround 3 Thoroughly clean the casing surfaces...

Страница 26: ...require resetting Does the pilot now stay alight YES NO Clean the contacts and reconnect securely Replace the overheat thermostat NO NO Replace the gas valve NO Have you confirmed that the system con...

Страница 27: ...lary 1 113 193 27 308 012 Thermostat knob1 013 909 30 308 523 Boiler casing assembly white stove enamel with sightglass and foil insulation Standard model only 1 079 932 31 308 524 Controls casing doo...

Страница 28: ...END Numbers up to 44 relate to the B G spares list 28 Thermostat pocket 32 Wall mounting plate 33 Back panel 35 Balanced flue terminal 37 Programmer optional 39 Overheat thermostat if fitted 100 Boile...

Страница 29: ...29 Classic LX RS Installation SHORT LIST OF PARTS 57 BOILER CASING ASSEMBLY 56 SHORT PARTS Standard Model Deluxe Model...

Страница 30: ...01482 492 251 Fax 01482 448 858 Registration No London 322 137 Registered Office National Avenue Kingston upon Hull HU5 4JN A subsidiary of Caradon p l c Technical Training The Caradon Plumbing Limit...

Страница 31: ...be giving away a free boiler for the five best ideas every year to be selected by our Technical Director Please complete this form using extra sheets if required and post it or fax it to us on 01482...

Страница 32: ...ease arrange for me to join an Ideal factory tour Range guides required The Ideal Guide a specifier s and installer s introduction to the Ideal domestic boiler range The Ideal Householders Guide to as...

Отзывы: