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5

Viceroy GTS - 

Installation & Servicing

GENERAL

It is the responsibility of the installer to ensure, in practice, that 

products of combustion discharging from the terminal cannot 

re-enter the building or any other adjacent building through 

ventilators, windows, doors, other sources of natural air infiltration, 

or forced ventilation / air conditioning.

If this should occur the appliance MUST be turned OFF, labelled 

as 'unsafe' and corrective action taken.

The flue must be installed in accordance with the appropriate 

standards listed on page 4.

WATER CIRCULATION SYSTEM

The system pump MUST be connected to the boiler.

The boiler must NOT be used for direct hot water supply.  The hot 

water storage cylinder MUST be of the indirect type.

The appliances are NOT suitable for gravity central heating nor 

are they suitable for the provision of gravity domestic hot water.

The hot water cylinder and ancillary pipework, not forming part of 

the useful heating surface, should be lagged to prevent heat loss 

and any possible freezing - particularly where pipes run through 

roof spaces and ventilated underfloor spaces.

The boiler must be vented.

Draining taps MUST be located in accessible positions, which 

permit the draining of the whole system - including the boiler 

and hot water storage vessel.  They should be at least 1/2" BSP 

nominal size and be in accordance with BS. 2879.

The central heating system should be in accordance with the 

relevant standards listed on page 4.

Due to the design of the boiler the heat stored within the castings 

at the point of shutdown of the burner must be dissipated in order 

to avoid overheating.  In order to allow pump operation after 

burner shutdown the boiler control system should incorporate a 

pump overrun device.

WATER TREATMENT FOR HOT WATER AND 

HEATING BOILERS

There is a basic need to treat the water contained in all heating 

and indirect water systems, particularly open vented systems.  

It is assumed, incorrectly, that because boilers are operating 

in conjunction with what is apparently a closed circuit an open 

vented system will not, under normal circumstances, allow 

damage or loss of efficiency due to hardness salts and corrosion 

once the initial charge of water has been heated up a few times.

1mm of lime reduces the heat transfer from metal to water by 

10%.

In practice the deposition of these salts is liable to cause noises 

from the boiler body or even premature boiler failure.  Corrosion 

and the formation of black iron oxide sludge will ultimately result in 

premature radiator failure.

Open vented systems are not completely sealed from the 

atmosphere if proper venting and expansion of system water is to 

be achieved.  The same tank is used to fill the system with water 

and it is through the cold feed pipe that system water expands 

into the tank when the boiler passes heat into the system.

Conversely, when the system cools, water previously expelled is 

drawn back from the tank into the system together with a quantity 

of dissolved oxygen.

Even if leakage from the heating and hot water system is 

eliminated there will be evaporation losses from the surface of the 

tank which, depending upon ambient temperature, may be high 

enough to evaporate a large portion of the system water capacity 

over a full heating season.

There will always be corrosion within a heating or hot water 

system to a greater or lesser degree, irrespective of water 

characteristics, unless the initial fill water from the mains is 

treated.  Even the water in closed systems will promote corrosion 

unless treated.  For the reason stated, 

Ideal Boilers

 strongly 

recommend that when necessary the systems is thoroughly 

cleaned, prior to the use of stable inhibitor, which does not require 

continual topping up to combat the effects of hardness salts and 

corrosion on the heat exchangers of the boiler and associated 

systems.

Ideal Boilers

 advise contact directly with specialists on water 

treatment such as:

GE Betz Ltd, Sentinel Division, Foundry Lane,  

 

Widnes, Cheshire, WA8 8UD, 

Tel: +44 (0) 151 424 5351   

Fernox Manufacturing Co. Ltd., Cookson Electronics, 

Forsyth Road, Sheerwater, Woking, Surrey, GU21 5RZ

Tel: +44 (0) 799 521 133

ELECTRICAL SUPPLY

WARNING

 

This appliance must be earthed.  

The control system requires a 230V - 50Hz mains supply.

Wiring external to the appliance MUST be in accordance with 

the current I.E.E. (BS7671) Wiring Regulations and any local 

regulations which apply.

Burner and Pump

These may be 1ph or 3ph.  Refer to manufacturer's instructions.

The point of connection to the mains should be readily accessible 

and adjacent to the boiler.

LOCATION OF THE BOILER

The boiler must stand on a non-combustible floor (i.e. concrete 

or brick) which must be flat, level and of a suitable load bearing 

capacity to support the weight of the boiler (when filled with water) 

and any ancillary equipment.

If the boiler is mounted on a plinth then the dimensions must 

exceed the plan area of the boiler by at least 75mm on each side.

The boiler must not be fitted outside.

Содержание VICEROY GTS 8

Страница 1: ...y and performance speci cation that we require Do not use reconditioned or copy parts that have not been clearly authorised by Ideal For the very latest copy of literature for speci cation and mainten...

Страница 2: ...s 8 9 10 11 12 13 14 Maximum kW 390 450 540 600 670 720 780 Heat Output Btu hx103 1330 1535 1842 2047 2286 2457 2661 Minimum kW 300 390 450 540 600 670 720 Heat Output Btu hx103 1024 1330 1535 1842 20...

Страница 3: ...lers are a range of cast iron sectional pressure jet boilers offering high efficiency operation ease of maintenance fuel flexibility and low emissions Suitable for oil or gas operation the Viceroy GTS...

Страница 4: ...r heating boilers for atomizing oil burners 73 23 EEC Low voltage directive Relevant standard is EN60335 1 89 336 EEC Electromagnetic Compatibility Directive Relevant standards are EN50081 1 EN50082 1...

Страница 5: ...or even premature boiler failure Corrosion and the formation of black iron oxide sludge will ultimately result in premature radiator failure Open vented systems are not completely sealed from the atm...

Страница 6: ...2305 2465 2625 2785 L 1505 1665 1825 1985 2145 2305 2465 S 1183 1343 1503 1663 1823 1983 2143 F 127 5 127 5 127 5 127 5 127 5 127 5 127 5 G 130 130 130 130 130 130 130 H 105 105 105 105 105 105 105 K...

Страница 7: ...learances are as follows Rear 1000mm or adequate space to make the flue connections and access to the flue sample point drain connection flue and smokehood cleanout doors and any safety or control dev...

Страница 8: ...s IMPORTANT The use of an extractor fan in the same room as the boiler or in an adjacent communicating room can in certain conditions adversely affect the safe operation of the boiler Where such a fan...

Страница 9: ...the output of the boiler see table below Working pressure 6 bar maximum Particular reference should be made to BS 6644 Section 2 Subsection 11 and Guidance note PM5 Automatically controlled steam and...

Страница 10: ...f the overheat thermostat If system return temperature remains below 30 C for most of the heating period some protection from condensation is required Please contact Ideal Boilers for further informat...

Страница 11: ...tor 6 Automatic venting valve 7 Valve 8 Shunt pump required for all models 9 Expansion tank 10 Draining valve 11 Sludge valve 12 Mixing valve 13 Non return valve 14 Heating pump 15 Low water safety pr...

Страница 12: ...ach boiler model in order to ensure sufficient draught at the outlet 1 at boiler maximum input 2 Boiler flow temperature 80 C ambient temperature 20 C 11 DIMENSIONAL INFORMATION REQUIRED FOR THE FLUE...

Страница 13: ...The tables below show the numbers of the packages which make up the boiler The packages are listed in the order in which they are opened for assembly Tools required not supplied 12mm allen key Cross...

Страница 14: ...e fabric to top packs IE 51 to IE 57 Adapt length if necessary or fold the lower insulation after the casing has been completely assembled 15 POSITIONING THE REAR SECTION 1 Determine the required loca...

Страница 15: ...me The arrow marker points to the rear to denote the correct way to fit the section 2 Fit the connections of the special intermediate section onto the nipples in the rear section 3 Ensure that the the...

Страница 16: ...mbly rods in the order given in the diagram in the same manner 5 Remove the assembly tool Lg 580 Lg 580 Lg 420 Lg 580 Lg 420 Lg 420 Lg 580 Lg 580 Lg 580 Lg 580 Lg 740 Lg 420 Lg 740 Lg 740 Lg 740 Lg 74...

Страница 17: ...pply water 8 Connect the pressure system water 9 Open the fill valve 10 Pressurise the boiler Maintain pressure for 30 minutes Any drop in pressure indicates a leakage in the boiler body 11 After succ...

Страница 18: ...urn flanged tail pipes using four M16 nuts for each flange with a gasket as shown Note A The flow tail pipe outlet must face upwards to accommodate the flow switch B The return flange for models GTS11...

Страница 19: ...k on the left or the right according to the direction in which the door will be opened and fix using three M12x30 bolts and washers 6 Fix the burner door guide bracket body accessories pack using two...

Страница 20: ...10 Viceroy GTS 11 12 Viceroy GTS 13 14 pack IE 30 pack IE 31 pack IE 32 pack IE 33 Upper 8229 0010 2x8229 0010 then then 8229 0022 2x8229 0010 1x8229 0022 3x8229 0010 Middle 8229 0011 2x8229 0011 then...

Страница 21: ...each strap to the lower casing support at each side of the boiler Note The table below indicates the quantity of insulation panels supplied for each boiler and the appropriate position according to th...

Страница 22: ...lock washer at each support 2 Fit the cross pieces using two M5x12 bolts and lock washer 3 Fit the front top panel and secure to the wiring ducts using M5x12 bolts and lock washers 29 INSTALLING THE M...

Страница 23: ...ng screws and shakeproof washers provided 6 Pull the mains cable and any other sensors into the control panel through the appropriate opening ready to make the connections Front Rear vic7105 3 4 5 vic...

Страница 24: ...e below 2 Fix the first intermediate top cover length 480 onto the wiring duct using four M5x12 bolts and lock washers 3 Fix the remaining top covers onto the wiring duct using two M5x12 bolts and loc...

Страница 25: ...and lock washer and onto the rear top cover using two self tapping screws and lock washers 5 Hook the lower rear panel onto the two screws on the middle panel and tighten these screws 6 Secure using t...

Страница 26: ...ons 2 Hook the front casing support two slots into the side panel slots 37 NAMEPLATE 1 Affix the identification plate supplied in the instructions bag on the casing on the left or right hand side in a...

Страница 27: ...ONNECTIONS 1 To gain access to the connection strip unscrew the three screws on the rear of the control panel and open the panel 2 Pass the connecting cables to the control panel through the two cut o...

Страница 28: ...T8 S3 5 BA 4 2 L BA 3 BA 6 BA 7 BA 8 BA 9 BA 10 BA 11 BA 12 B Burner BA Connection strip DJ10A 10A circuit breaker L Live N Neutral TCH1 Stage 1 boiler thermostat TCH2 Stage 2 boiler thermostat TS1 Sa...

Страница 29: ...the burner exceed the following values start up current 16 A or Max Power 450 W or 1 2 cont hp motor or Max Current 2A cos 0 7 The burner controls circuit must use a relay Burner Wire Connector No Fro...

Страница 30: ...must have been carried out on them in accordance with the instructions for the domestic hot water calorifier if existing and boiler Refer to the following instructions and Frame 48 to start up the bo...

Страница 31: ...r specific operating features 10 Set the boiler thermostats 3 to the appropriate settings ensuring the second stage is 5 C lower than the first stage if a 2 stage burner is fitted 49 GENERAL CHECKS Ma...

Страница 32: ...ombustion chamber four nuts and flue way three nuts doors by removing the nuts 6 Remove the flue way baffles 7 Thoroughly clean the flue ways and baffles 8 Release and allow to swing down the rear cle...

Страница 33: ...ith the system hot examine all water connections for soundness Check the gas rate and measure the combustion CO CO2 content Complete the boiler log book Carry out functional checks as appropriate 55 S...

Страница 34: ...34 Viceroy GTS Installation Servicing NOTES...

Страница 35: ...35 Viceroy GTS Installation Servicing NOTES...

Страница 36: ...2 Ideal is a trademark of Ideal Boilers Registered Office Ideal Boilers Ltd PO Box 103 National Avenue Kingston Upon Hull HU5 4JN Tel 01482 492251 Fax 01482 448858 Registration No London 322 137 Ideal...

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