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19

Concord CXSD/H  -  

Installation & Servicing

INSTALLATION

7

6

2

3

4

10

12

Con 1965

5

9

11

to the value given in Table 8. Unscrew the adjuster on the LH
valve until the burner pressure falls then reset it to the value
given in Table 8.
Press the [0/1] button to turn the boiler OFF. Now reset the
Low burner pressure by unscrewing and removing the lower
electrical plug from the LH gas valve and the High/Low plug
from the RH gas valve. Turn the boiler ON and, using a
screwdriver, turn the screw within the spindle on the RH valve
to set the burner pressure to the value given in Table 8.
Refit the electrical plugs, dust cover and plastic cover.
Failure to follow this procedure may result in the burner
pressure being set 

but

 the 2 gas valve governors 

not 

being

set properly.

Table 8  Manifold gas pressure settings

24 ADJUSTING THE MANIFOLD PRESSURES:  CXSD 100/H-120/H ONLY

1.

Press the [ENTER] button on the fascia panel, then press
either the up or down arrow button until the display shows:

then press [ENTER].  The microprocessor is now in
commissioning mode. Failure to enter the commissioning
mode will result in a fault condition being detected when the
following actions are carried out.

2.

If desired, it is possible to use the onboard commissioning
instructions using the up/down arrow buttons.  However the
following paragraphs provide more detailed instructions and
are recommended until the installer is familiar with the

CXSD/H

.

3.

It is ESSENTIAL to adjust the maximum pressure first.

CXSD 100/H boilers

The setting procedure must be done in 2 steps.  The location of
the manifold pressure adjusters (11 & 12) on the gas valve is
shown below. Undo the screw holding the lower electrical plug
on the LH gas valve and pull it off.  Prise off the plastic cover on
the High/Low solenoid (10) on the RH valve and, using a suitable
spanner, set the burner pressure adjuster (7) to the value given
in Table 8.  Refit the electrical plug and secure with the screw.
Remove the dust cover from the adjuster (11) on the LH gas
valve and set the pressure to the value given in Table 8.
Now set the Low burner pressure by unscrewing and removing
the lower electrical plug from the LH gas valve and High/Low
plug from the RH gas valve.  Using a screwdriver, turn the screw
(6) within the spindle on the RH valve to set the Low burner
pressure to the value given in Table 8.
Refit the electrical plugs and the dust and plastic covers.
Failure to follow this procedure may result in the correct burner
pressure being set 

but 

the 2 gas valve governors

 not 

working

correctly.

CXSD 110H-120H boilers

The setting procedure must be done in 2 steps.
The location of the manifold pressure adjuster on the gas
valve is shown in Frame 23. Remove the dust cover and, using
a screwdriver, screw in the adjuster on the LH gas valve nearly
fully.
Prise off the plastic cover on the High/Low solenoid on the RH
valve and, using a suitable spanner, set the burner pressure

Boiler

RH valve

LH valve

Low rate

adjustment

and Final

pressure

pressure

adjustment

- mbar

- mbar

pressure

- mbar

CXSD/H 100

10.0

10.7

5.2

CXSD/H 110

11.6

11.1

5.4

CXSD/H 120

12.6

12.1

5.9

At the end of the adjustment procedure ensure that all
covers are replaced, disconnect the gas pressure gauge
and replace the blanking screw in the manifold pressure
test point.
Press [EXIT] to leave the commissioning mode and return
to the main menu.
Press [EXIT] again to return to the status displays.

LEGEND

1.

Fascia panel display.

2.

Overheat thermostat reset button.

3.

Main gas inlet cock.

4.

Union.

5.

Gas control valve.

6.

Screw - minimum adjuster (RH valve)

7.

Gas rate adjuster - maximum (RH
valve).

8.

Burner setting pressure test point.

9.

Inlet pressure test point.

10.

High/low solenoid connector.

11.

Manifold pressure
adjuster (LH valve)

12.

Manifold pressure
adjuster (RH valve)

8

INST

ALLA

TION

Содержание Concord CXSD 40/H

Страница 1: ......

Страница 2: ...is greater than 75 o C Boiler thermostat The boiler thermostat hysteresis is a maximum of 3 o C Table 1 Performance Data Boiler CXSD40 H CXSD50 H CXSD60 H CXSD70 H CXSD80 H CXSD90 H CXSD100 H CXSD110...

Страница 3: ...rectly could lead to prosecution It is in your own interest and that of safety to ensure that the law is complied with The Concord CXSD 40 H 120 H range of boilers has been tested and certified by Bri...

Страница 4: ...ication of lockout and overheat conditions Outside Sensor This kit provides a sensor for temperature compensation when the outside temperature changes DUTY The range of boilers is suitable for Combine...

Страница 5: ...e that its temperature does not exceed 65 0 C 150 0 F MULTIPLE BOILER INSTALLATIONS The minimum installation clearances must conform to the dimensions given below CXSD 40 H 50 H 60 H 70 H 80 H Clearan...

Страница 6: ...s the system being served The vertical distance between the pump s and any cold feed and expansion cistern MUST comply with the pump manufacturers requirements in order to avoid cavitation These requi...

Страница 7: ...Water Supply Model Water Bye laws Manufacturers notes must not be taken in any way as overriding statutory obligations The appliance must be installed in a room separated from living rooms and provid...

Страница 8: ...steel rigid or flexible flue liner grade 304 316 may be used in conjunction with a 50 mm minimum thick layer of vemiculite or perlite granules between the liner and the inner skin of the chimney body...

Страница 9: ...ction alignment rings O rings 5 End section 6 Gas cock 7 Drain cock 8 NOx duct 9 Front plate 10 Burner manifold assy 11 Base plate 12 Combustion chamber 13 Section bolt 14 Distribution tube 15 Tie rod...

Страница 10: ...od screws securing the front cross member on the packaging base 7 Remove the gas cock by unscrewing the union and screw in the handling bars into the 2 front tappings Protect the exposed inlet gas uni...

Страница 11: ...5 2 Fit the 1 tapped flange to the other lower rear connection using the gasket and M10 x 25mm screws and washers provided 3 Temporarily screw the 2 handling bars 2 pipe into the top tappings and mano...

Страница 12: ...e of the boiler 2 Table 2 gives details of the inlet connection size and the minimum working pressures 12 CASING ASSEMBLY 1 Unpack the control box from its carton and release the temperature sensing p...

Страница 13: ...stat capillary through the cable clips as shown Ensure the phial is correctly seated in the correct pocket opposite side to the flow connection Refer to Frame 9 Secure with the split pin provided 8 Ro...

Страница 14: ...be fitted in place of the flow switch but the control will not be able to analyse the faulty flow switch if such a failure should occur Either of the above must be fitted or the boiler will not opera...

Страница 15: ...un all zones MUST individually be able to satisfy the conditions in the foregoing paragraph If not all zones can do this then consider other means of control detailed on other sheets Normal operation...

Страница 16: ...en Zone 1 valve via the normally open contacts of the relay 17 ZONES WITH INDIVIDUALLY PUMPED ZONES 3 zones shown IMPORTANT Terminal L2 may control the appropriate pump s directly provided that the to...

Страница 17: ...nds to indicate the boiler status The boiler will commence its ignition sequence 5 The boiler should light initially at low rate for a period of approximately 30 seconds before proceeding to maximum r...

Страница 18: ...SD H 3 It is essential to adjust the maximum setting first 4 Adjust the system controls to ensure that the boiler will operate at high rate for a reasonable period then remove the dust cover and adjus...

Страница 19: ...lve and using a suitable spanner set the burner pressure adjuster 7 to the value given in Table 8 Refit the electrical plug and secure with the screw Remove the dust cover from the adjuster 11 on the...

Страница 20: ...n the microprocessors will identify the fault area and display a suitable message on the display Further to these accessible features there are other features present in the system which the installer...

Страница 21: ...Installation Servicing INSTALLATION 28 DESCRIPTION AND OPERATION OF BOILER CONTROLS continued The diagram below shows the sequence of steps to be taken when reading the instructions on the following p...

Страница 22: ...or 24 hour If the Programme Hours option is selected the boiler will go on and off subject to the times programmed If ALL DAY usage is selected the boiler will come on at the first ON period selected...

Страница 23: ...ails procedure should be followed but the NO button pressed PROGRAMME HOURS Enables a user timed programme to be entered The following display will be available with the hours 06 flashing Using the UP...

Страница 24: ...ready reference IMPORTANT Point out to the owner that the boiler must have regular maintenance and cleaning at least annually in order to ensure reliable and efficient operation Regular attention wil...

Страница 25: ...se order Refit the cleanout cover NOx duct and casing panels CXSD 120 H boiler only Refit collector hood baffles within collector hood using M5 securing screws TESTING AFTER SERVICING After re assembl...

Страница 26: ...es as described in Frames 22 and 23 or 24 1 Remove the NOx duct and burner front plate as previously described in Frame 35 and 36 2 On the CXSD 40 H 50 H 60 H remove the screws holding the HT heat shi...

Страница 27: ...heat thermostat 14 Detection electrode assembly PTP Pressure test point 42 OVERHEAT THERMOSTAT 1 Remove the split pin from the overheat thermostat pocket and remove the phial 2 Unclip the capillary fr...

Страница 28: ...trol box Release the connector box plug Frame 43 4 Replace the sensor and reassemble in reverse order Ensure that the lead is rerouted along the casing in the clips provided and check that the sensor...

Страница 29: ...ommend that for your own comfort and to comply with good working practise the procedure described below is followed IMPORTANT Turn OFF the gas and DISCONNECT the electricity supply To replace the insu...

Страница 30: ...gas supplier and local authority TOOLS REQUIRED z Spanners z Torque wrench z Pozi screwdriver z Mallet ASSEMBLY The combustion chamber should be positioned as near as possible to the installation sit...

Страница 31: ...nted systems a hydraulic test should be carried out at 1 1 2 times the design pressure given in Table 2 for a period of 30 minutes 12 On a pressurised system the test should be at twice the design pre...

Страница 32: ...e heating load and ensure efficient boiler operation The gas valves operate on High Low and Off principle At start up with the flow temperature less than 55 0 C the boiler will start at low rate and a...

Страница 33: ...FAULT FINDING FAULT FINDING FAULT FINDING 52 SIMPLE FLOW CHART OF OPERATION SHUTDOWN DELAY IGNITION LOW RATE HIGH RATE Prepurge completed Flame ON PUMP OVERRUN IF 75 C OFF 75 C Temp set point Flame O...

Страница 34: ...R T O I D E A L B O I L E R S Is there a spark NO DOWNDRAUGHT FAULT Check flue system Wait 15 mins Does boiler fire Replace TTB Refer to screens Check gas pressure Press Copy Check wiring Press Copy R...

Страница 35: ...ze 5 5mm CXSD110 H 3 157 904 Size 5 6mm CXSD120 H 3 154 840 29 Gas control valves HONEYWELL VR4605PB 2003 CXSD 40 120 H 1 111 867 HONEYWELL VR4605AB 1019 CXSD 100 120 H 1 111 869 29 7 Gas control valv...

Страница 36: ...157 480 CXSD 60 H 1 157 481 CXSD 70 H 1 157 482 CXSD 80 H 1 157 483 CXSD 90 100 H 1 157 484 CXSD 110 120 H 1 157 485 Key No Description Qty Product No SHORT LIST OF PARTS Ideal Boilers P O Box 103 Na...

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