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20

Concord CXSD/H  -  

Installation & Servicing

INSTALLATION

26 ADDITIONAL FEATURES OF THE CONTROL SYSTEM

27 DESCRIPTION AND OPERATION OF BOILER CONTROLS

ON / STANDBY [1/0] Button Turns the boiler on and to STANDBY.

WARNING

STANDBY does 

NOT

 electrically isolate the boiler.

 When this switch is in the STANDBY position the display will show :-

On initial start up the boiler will indicate the hardware and software code, the boiler
type and indicate if the boiler is ON or at STANDBY. If the boiler is at STANDBY the
rotating information screens will not be in evidence.

To switch the boiler on press the On/Standby [1/0] button. The
display will show :-

This display will be retained for 5 seconds before the information
screens are displayed.

INFORMATION SCREENS

If the optional outside temperature kit, enabling weather
compensation, has been fitted the display will indicate the
compensated set point temperature.
An example of the display is as follows :-

MONDAY
14 : 10 19 / 09 / 95
ON HIGH 50 

°

°

°

°

°

C

HOURS RUN 250
TEMP SET 82 

°

°

°

°

°

C

PROGRAMMER ON
"ENTER" FOR MENU

In addition to the operational characteristics described above, the control
system incorporates the following features accessible to the user or
service engineer:

ADJUSTABLE BOILER TEMPERATURE CONTROL

This is factory preset at 82 

0

C but may be adjusted by the user between

60

 0

C and 85 

0

C.  Refer to Frame 30.

PROGRAMMER TIMER

A maximum of 3 time periods per day can be programmed in to the boiler.

Note

This a boiler timer only and does not replace a conventional

system programmer serving more than one heating zone.

OUTSIDE SENSOR (Optional extra)

If the optional outside sensor is fitted, the control system will recognise
this and automatically regulate the boiler flow temperature with respect
to changes in the external temperature. If the sensor is fitted, an
extra status information screen will appear stating whether the device
has been activated or not (i.e. compensator on/off).

COMMISSIONING INSTRUCTIONS

These are provided to assist the installer to commission the boiler.

SERVICING INSTRUCTIONS

These are provided to assist the service engineer.

FAULT DIAGNOSIS

In the unlikely event of a fault condition, the microprocessors will identify
the fault area and display a suitable message on the display.

Further to these accessible features there are other features present in
the system which the installer/service engineer should be aware of.

HOURS RUN LOG

This feature enables the installer to determine the workload of the boiler.

PUMP OVERRUN

If the flow temperature is above 75 

o

C at the time of boiler shutdown, the

controls will  maintain pump operation until the residual heat within the
appliance has been dispersed and the flow temp  is below 75 

o

C.

ANTI-CYCLE DEVICE

On any heating system, if the heating load is very low, there is a tendency
for the boiler to cycle on and off rapidly. This is inefficient and can lead
to shortened boiler life. The high/low operating system of the 

CXSD/H

minimises the risk of this but, in addition, the controls prevent the boiler
from short cycling by preventing subsequent ignition within a period of
2 minutes. When active, the display will show:

On / standby button

Up / down buttons

Display

25 OPERATING INSTRUCTIONS

CXSD/H

 features direct burner ignition, high/low burner operation, and

a microprocessor control system.
Upon a demand for heat, the controls open the low rate gas valve and
provides a rapid spark at the ignition electrode for up to 10 seconds.
The burner will light and remain at low rate for approximately 1 minute
before proceeding to high rate (when the microprocessor opens the
remaining gas valve).
If the boiler fails to light, the gas valve is closed and there will be a delay
of 1 minute before the cycle is repeated. If, after 5 attempts the burner
has failed to light, the boiler will go to lockout and 'detection fault' will be
displayed on the screen:-

When the boiler flow temperature reaches the thermostat set point, the
controls will turn the burner to low rate. If the flow temperature continues
to rise the burner will be turned off at 3 

o

C above the set point.

If however the temperature falls below the set point whilst on low fire,
the controls will automatically turn the burner back up to maximum rate.
This system has the advantages of ensuring that the boiler accurately
maintains the set temperature (without the large temperature swings
that can be associated with on/off boilers), prevents rapid or short cycling,
and provides more efficient system operation.

INST

ALLA

TION

Содержание Concord CXSD 40/H

Страница 1: ......

Страница 2: ...is greater than 75 o C Boiler thermostat The boiler thermostat hysteresis is a maximum of 3 o C Table 1 Performance Data Boiler CXSD40 H CXSD50 H CXSD60 H CXSD70 H CXSD80 H CXSD90 H CXSD100 H CXSD110...

Страница 3: ...rectly could lead to prosecution It is in your own interest and that of safety to ensure that the law is complied with The Concord CXSD 40 H 120 H range of boilers has been tested and certified by Bri...

Страница 4: ...ication of lockout and overheat conditions Outside Sensor This kit provides a sensor for temperature compensation when the outside temperature changes DUTY The range of boilers is suitable for Combine...

Страница 5: ...e that its temperature does not exceed 65 0 C 150 0 F MULTIPLE BOILER INSTALLATIONS The minimum installation clearances must conform to the dimensions given below CXSD 40 H 50 H 60 H 70 H 80 H Clearan...

Страница 6: ...s the system being served The vertical distance between the pump s and any cold feed and expansion cistern MUST comply with the pump manufacturers requirements in order to avoid cavitation These requi...

Страница 7: ...Water Supply Model Water Bye laws Manufacturers notes must not be taken in any way as overriding statutory obligations The appliance must be installed in a room separated from living rooms and provid...

Страница 8: ...steel rigid or flexible flue liner grade 304 316 may be used in conjunction with a 50 mm minimum thick layer of vemiculite or perlite granules between the liner and the inner skin of the chimney body...

Страница 9: ...ction alignment rings O rings 5 End section 6 Gas cock 7 Drain cock 8 NOx duct 9 Front plate 10 Burner manifold assy 11 Base plate 12 Combustion chamber 13 Section bolt 14 Distribution tube 15 Tie rod...

Страница 10: ...od screws securing the front cross member on the packaging base 7 Remove the gas cock by unscrewing the union and screw in the handling bars into the 2 front tappings Protect the exposed inlet gas uni...

Страница 11: ...5 2 Fit the 1 tapped flange to the other lower rear connection using the gasket and M10 x 25mm screws and washers provided 3 Temporarily screw the 2 handling bars 2 pipe into the top tappings and mano...

Страница 12: ...e of the boiler 2 Table 2 gives details of the inlet connection size and the minimum working pressures 12 CASING ASSEMBLY 1 Unpack the control box from its carton and release the temperature sensing p...

Страница 13: ...stat capillary through the cable clips as shown Ensure the phial is correctly seated in the correct pocket opposite side to the flow connection Refer to Frame 9 Secure with the split pin provided 8 Ro...

Страница 14: ...be fitted in place of the flow switch but the control will not be able to analyse the faulty flow switch if such a failure should occur Either of the above must be fitted or the boiler will not opera...

Страница 15: ...un all zones MUST individually be able to satisfy the conditions in the foregoing paragraph If not all zones can do this then consider other means of control detailed on other sheets Normal operation...

Страница 16: ...en Zone 1 valve via the normally open contacts of the relay 17 ZONES WITH INDIVIDUALLY PUMPED ZONES 3 zones shown IMPORTANT Terminal L2 may control the appropriate pump s directly provided that the to...

Страница 17: ...nds to indicate the boiler status The boiler will commence its ignition sequence 5 The boiler should light initially at low rate for a period of approximately 30 seconds before proceeding to maximum r...

Страница 18: ...SD H 3 It is essential to adjust the maximum setting first 4 Adjust the system controls to ensure that the boiler will operate at high rate for a reasonable period then remove the dust cover and adjus...

Страница 19: ...lve and using a suitable spanner set the burner pressure adjuster 7 to the value given in Table 8 Refit the electrical plug and secure with the screw Remove the dust cover from the adjuster 11 on the...

Страница 20: ...n the microprocessors will identify the fault area and display a suitable message on the display Further to these accessible features there are other features present in the system which the installer...

Страница 21: ...Installation Servicing INSTALLATION 28 DESCRIPTION AND OPERATION OF BOILER CONTROLS continued The diagram below shows the sequence of steps to be taken when reading the instructions on the following p...

Страница 22: ...or 24 hour If the Programme Hours option is selected the boiler will go on and off subject to the times programmed If ALL DAY usage is selected the boiler will come on at the first ON period selected...

Страница 23: ...ails procedure should be followed but the NO button pressed PROGRAMME HOURS Enables a user timed programme to be entered The following display will be available with the hours 06 flashing Using the UP...

Страница 24: ...ready reference IMPORTANT Point out to the owner that the boiler must have regular maintenance and cleaning at least annually in order to ensure reliable and efficient operation Regular attention wil...

Страница 25: ...se order Refit the cleanout cover NOx duct and casing panels CXSD 120 H boiler only Refit collector hood baffles within collector hood using M5 securing screws TESTING AFTER SERVICING After re assembl...

Страница 26: ...es as described in Frames 22 and 23 or 24 1 Remove the NOx duct and burner front plate as previously described in Frame 35 and 36 2 On the CXSD 40 H 50 H 60 H remove the screws holding the HT heat shi...

Страница 27: ...heat thermostat 14 Detection electrode assembly PTP Pressure test point 42 OVERHEAT THERMOSTAT 1 Remove the split pin from the overheat thermostat pocket and remove the phial 2 Unclip the capillary fr...

Страница 28: ...trol box Release the connector box plug Frame 43 4 Replace the sensor and reassemble in reverse order Ensure that the lead is rerouted along the casing in the clips provided and check that the sensor...

Страница 29: ...ommend that for your own comfort and to comply with good working practise the procedure described below is followed IMPORTANT Turn OFF the gas and DISCONNECT the electricity supply To replace the insu...

Страница 30: ...gas supplier and local authority TOOLS REQUIRED z Spanners z Torque wrench z Pozi screwdriver z Mallet ASSEMBLY The combustion chamber should be positioned as near as possible to the installation sit...

Страница 31: ...nted systems a hydraulic test should be carried out at 1 1 2 times the design pressure given in Table 2 for a period of 30 minutes 12 On a pressurised system the test should be at twice the design pre...

Страница 32: ...e heating load and ensure efficient boiler operation The gas valves operate on High Low and Off principle At start up with the flow temperature less than 55 0 C the boiler will start at low rate and a...

Страница 33: ...FAULT FINDING FAULT FINDING FAULT FINDING 52 SIMPLE FLOW CHART OF OPERATION SHUTDOWN DELAY IGNITION LOW RATE HIGH RATE Prepurge completed Flame ON PUMP OVERRUN IF 75 C OFF 75 C Temp set point Flame O...

Страница 34: ...R T O I D E A L B O I L E R S Is there a spark NO DOWNDRAUGHT FAULT Check flue system Wait 15 mins Does boiler fire Replace TTB Refer to screens Check gas pressure Press Copy Check wiring Press Copy R...

Страница 35: ...ze 5 5mm CXSD110 H 3 157 904 Size 5 6mm CXSD120 H 3 154 840 29 Gas control valves HONEYWELL VR4605PB 2003 CXSD 40 120 H 1 111 867 HONEYWELL VR4605AB 1019 CXSD 100 120 H 1 111 869 29 7 Gas control valv...

Страница 36: ...157 480 CXSD 60 H 1 157 481 CXSD 70 H 1 157 482 CXSD 80 H 1 157 483 CXSD 90 100 H 1 157 484 CXSD 110 120 H 1 157 485 Key No Description Qty Product No SHORT LIST OF PARTS Ideal Boilers P O Box 103 Na...

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