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17

Concord CXSD/H  -  

Installation & Servicing

INSTALLATION

19 COMMISSIONING AND TESTING

GENERAL

Check that all drain cocks are closed, that any stop valves
fitted to the flow and return pipes are open and that the
system has been filled and properly vented.

PURGING

Check that the electricity supply is switched OFF.

Remove the casing lower front panel.

Extinguish all naked lights and open all doors and windows.
DO NOT SMOKE. Check that the gas supply is turned ON at
the meter and open the main gas inlet cock.  Loosen the
union and allow air to be purged from the gas line until gas is
smelled.  Refer to BS 6891 or IGE-UP-1 for further details.
Retighten the union.

The 

CXSD/H

 incorporates an advanced

microprocessor based control system which
operates all electrical functions of the boiler
including automatic ignition, flame detection,
thermostatic control, and high/low burner
operation. In addition, the microprocessor also
has onboard commissioning and servicing
instructions and a fault diagnosis programme.

The next section describes the minimum
procedure to light and commission the boiler. Full
operating instructions for the microprocessor
control and details of the high/low operation
system are included in Frames 27-30.

20 INITIAL LIGHTING

1.

Check that the gas and electricity supplies to the boiler are
turned OFF.

2

. Connect a gas pressure gauge to the inlet pressure test

point. (Frame 23 or 24).

3.

Turn on the gas and electricity supplies. The display will
initially show a start-up code followed by;

4.

Press the [1/0] button The display will change to:

then change every few seconds to indicate the boiler
status. The boiler will commence its ignition sequence.

5.

The boiler should light, initially at low rate for a period of
approximately 30 seconds before proceeding to maximum
rate. If the boiler fails to light, allow the controls to cycle
until ignition is established. If the boiler fails to light after 5
attempts, the display will show "Detection Fault". In this
case, the ignition sequence should be reset by pressing

TESTING FOR GAS SOUNDNESS

Close the gas supply cock at the meter.

Remove the screw in the inlet pressure test point, Frames
23/24, and connect a gas pressure gauge to the test point.
Take particular care to ensure a gas-tight connection. Open
the gas supply cock at the meter and the appliance gas
cock; record the static pressure.  Next, close the gas supply
cock at the meter.  Wait for 1 minute for temperature
stabilisation then observe the pressure gauge over a period
of 2 minutes.

Any leaks must be cured.

Replace all pressure test point screws.

21  LIGHTING INSTRUCTIONS

the [COPY] button. Check that the gas inlet pressure is at
least the minimum value stated in Table 2 when the boiler
is firing at maximum rate (High).

6.

Whilst the boiler is warming up, observe the display to
become familiar with its operation. The display changes
automatically between the:

„

Boiler status and flow temperature

„

Hours run

„

Temp set

„

Programmer status

„

Enter for menu

„

Day

„

Date and time

Note.

 

That as the boiler flow temperature approaches the

thermostat setting, the boiler is automatically reduced to low
rate.
This feature is designed to improve overall operating
efficiency and reduce short cycling under low load conditions.
The controls will automatically switch the boiler between high
and low upon demand.

Display

Up / Down buttons

On / Standby button

INST

ALLA

TION

Содержание Concord CXSD 40/H

Страница 1: ......

Страница 2: ...is greater than 75 o C Boiler thermostat The boiler thermostat hysteresis is a maximum of 3 o C Table 1 Performance Data Boiler CXSD40 H CXSD50 H CXSD60 H CXSD70 H CXSD80 H CXSD90 H CXSD100 H CXSD110...

Страница 3: ...rectly could lead to prosecution It is in your own interest and that of safety to ensure that the law is complied with The Concord CXSD 40 H 120 H range of boilers has been tested and certified by Bri...

Страница 4: ...ication of lockout and overheat conditions Outside Sensor This kit provides a sensor for temperature compensation when the outside temperature changes DUTY The range of boilers is suitable for Combine...

Страница 5: ...e that its temperature does not exceed 65 0 C 150 0 F MULTIPLE BOILER INSTALLATIONS The minimum installation clearances must conform to the dimensions given below CXSD 40 H 50 H 60 H 70 H 80 H Clearan...

Страница 6: ...s the system being served The vertical distance between the pump s and any cold feed and expansion cistern MUST comply with the pump manufacturers requirements in order to avoid cavitation These requi...

Страница 7: ...Water Supply Model Water Bye laws Manufacturers notes must not be taken in any way as overriding statutory obligations The appliance must be installed in a room separated from living rooms and provid...

Страница 8: ...steel rigid or flexible flue liner grade 304 316 may be used in conjunction with a 50 mm minimum thick layer of vemiculite or perlite granules between the liner and the inner skin of the chimney body...

Страница 9: ...ction alignment rings O rings 5 End section 6 Gas cock 7 Drain cock 8 NOx duct 9 Front plate 10 Burner manifold assy 11 Base plate 12 Combustion chamber 13 Section bolt 14 Distribution tube 15 Tie rod...

Страница 10: ...od screws securing the front cross member on the packaging base 7 Remove the gas cock by unscrewing the union and screw in the handling bars into the 2 front tappings Protect the exposed inlet gas uni...

Страница 11: ...5 2 Fit the 1 tapped flange to the other lower rear connection using the gasket and M10 x 25mm screws and washers provided 3 Temporarily screw the 2 handling bars 2 pipe into the top tappings and mano...

Страница 12: ...e of the boiler 2 Table 2 gives details of the inlet connection size and the minimum working pressures 12 CASING ASSEMBLY 1 Unpack the control box from its carton and release the temperature sensing p...

Страница 13: ...stat capillary through the cable clips as shown Ensure the phial is correctly seated in the correct pocket opposite side to the flow connection Refer to Frame 9 Secure with the split pin provided 8 Ro...

Страница 14: ...be fitted in place of the flow switch but the control will not be able to analyse the faulty flow switch if such a failure should occur Either of the above must be fitted or the boiler will not opera...

Страница 15: ...un all zones MUST individually be able to satisfy the conditions in the foregoing paragraph If not all zones can do this then consider other means of control detailed on other sheets Normal operation...

Страница 16: ...en Zone 1 valve via the normally open contacts of the relay 17 ZONES WITH INDIVIDUALLY PUMPED ZONES 3 zones shown IMPORTANT Terminal L2 may control the appropriate pump s directly provided that the to...

Страница 17: ...nds to indicate the boiler status The boiler will commence its ignition sequence 5 The boiler should light initially at low rate for a period of approximately 30 seconds before proceeding to maximum r...

Страница 18: ...SD H 3 It is essential to adjust the maximum setting first 4 Adjust the system controls to ensure that the boiler will operate at high rate for a reasonable period then remove the dust cover and adjus...

Страница 19: ...lve and using a suitable spanner set the burner pressure adjuster 7 to the value given in Table 8 Refit the electrical plug and secure with the screw Remove the dust cover from the adjuster 11 on the...

Страница 20: ...n the microprocessors will identify the fault area and display a suitable message on the display Further to these accessible features there are other features present in the system which the installer...

Страница 21: ...Installation Servicing INSTALLATION 28 DESCRIPTION AND OPERATION OF BOILER CONTROLS continued The diagram below shows the sequence of steps to be taken when reading the instructions on the following p...

Страница 22: ...or 24 hour If the Programme Hours option is selected the boiler will go on and off subject to the times programmed If ALL DAY usage is selected the boiler will come on at the first ON period selected...

Страница 23: ...ails procedure should be followed but the NO button pressed PROGRAMME HOURS Enables a user timed programme to be entered The following display will be available with the hours 06 flashing Using the UP...

Страница 24: ...ready reference IMPORTANT Point out to the owner that the boiler must have regular maintenance and cleaning at least annually in order to ensure reliable and efficient operation Regular attention wil...

Страница 25: ...se order Refit the cleanout cover NOx duct and casing panels CXSD 120 H boiler only Refit collector hood baffles within collector hood using M5 securing screws TESTING AFTER SERVICING After re assembl...

Страница 26: ...es as described in Frames 22 and 23 or 24 1 Remove the NOx duct and burner front plate as previously described in Frame 35 and 36 2 On the CXSD 40 H 50 H 60 H remove the screws holding the HT heat shi...

Страница 27: ...heat thermostat 14 Detection electrode assembly PTP Pressure test point 42 OVERHEAT THERMOSTAT 1 Remove the split pin from the overheat thermostat pocket and remove the phial 2 Unclip the capillary fr...

Страница 28: ...trol box Release the connector box plug Frame 43 4 Replace the sensor and reassemble in reverse order Ensure that the lead is rerouted along the casing in the clips provided and check that the sensor...

Страница 29: ...ommend that for your own comfort and to comply with good working practise the procedure described below is followed IMPORTANT Turn OFF the gas and DISCONNECT the electricity supply To replace the insu...

Страница 30: ...gas supplier and local authority TOOLS REQUIRED z Spanners z Torque wrench z Pozi screwdriver z Mallet ASSEMBLY The combustion chamber should be positioned as near as possible to the installation sit...

Страница 31: ...nted systems a hydraulic test should be carried out at 1 1 2 times the design pressure given in Table 2 for a period of 30 minutes 12 On a pressurised system the test should be at twice the design pre...

Страница 32: ...e heating load and ensure efficient boiler operation The gas valves operate on High Low and Off principle At start up with the flow temperature less than 55 0 C the boiler will start at low rate and a...

Страница 33: ...FAULT FINDING FAULT FINDING FAULT FINDING 52 SIMPLE FLOW CHART OF OPERATION SHUTDOWN DELAY IGNITION LOW RATE HIGH RATE Prepurge completed Flame ON PUMP OVERRUN IF 75 C OFF 75 C Temp set point Flame O...

Страница 34: ...R T O I D E A L B O I L E R S Is there a spark NO DOWNDRAUGHT FAULT Check flue system Wait 15 mins Does boiler fire Replace TTB Refer to screens Check gas pressure Press Copy Check wiring Press Copy R...

Страница 35: ...ze 5 5mm CXSD110 H 3 157 904 Size 5 6mm CXSD120 H 3 154 840 29 Gas control valves HONEYWELL VR4605PB 2003 CXSD 40 120 H 1 111 867 HONEYWELL VR4605AB 1019 CXSD 100 120 H 1 111 869 29 7 Gas control valv...

Страница 36: ...157 480 CXSD 60 H 1 157 481 CXSD 70 H 1 157 482 CXSD 80 H 1 157 483 CXSD 90 100 H 1 157 484 CXSD 110 120 H 1 157 485 Key No Description Qty Product No SHORT LIST OF PARTS Ideal Boilers P O Box 103 Na...

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