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7 Diagnostics and servicing

WIKA Operating Instructions - Process pressure transmitter IPT-2x

Code

Text message

Cause

Rectification

F113

Communication error

Error in the internal instrument commu-
nication

Disconnect operating voltage briefly

Send instrument for repair

F260

Error in the calibration

Error in the calibration carried out in the
factory

Error in the EEPROM

Exchanging the electronics

Send instrument for repair

F261

Error in the instrument set-
tings

Error during setup

Error when carrying out a reset

Repeat setup

Repeat reset

F264

Installation/Setup error

Inconsistent settings (e.g.: distance, ad-
justment units with application process
pressure) for selected application

Invalid sensor configuration (e.g.: ap

plication electronic differential pressure

with connected differential pressure

measuring cell)

Modify settings

Modify connected sensor configuration

or application

F265

Measurement function dis-
turbed

Sensor no longer carries out a meas-
urement

Carry out a reset

Disconnect operating voltage briefly

Tab. 5: Error codes and text messages, information on causes as well as corrective measures

Code

Text message

Cause

Rectification

C700

Simulation active

A simulation is active

Finish simulation

Wait for the automatic end after
60 mins.

Code

Text message

Cause

Rectification

S600

Impermissible electronics
temperature

Temperature of the electronics in the

non-specified range

Check ambient temperature

Insulate electronics

Use instrument with higher tempera-
ture range

S603

Impermissible operating volt-
age

Operating voltage below specified

range

Check electrical connection

If necessary, increase operating voltage

S605

Impermissible pressure value

Measured process pressure below or
above the adjustment range

Check nominal measuring range of the
instrument

If necessary, use an instrument with a
higher measuring range

Tab. 7: Error codes and text messages, information on causes as well as corrective measures

Function check

Out of specification

Содержание IPT-2x

Страница 1: ...Operating Instructions Process pressure transmitter IPT 2x Process pressure transmitter IPT 2x 4 20 mA Metallic measuring cell...

Страница 2: ...ygen applications 15 4 3 Ventilation and pressure compensation 15 4 4 Process pressure measurement 17 4 5 Level measurement 19 4 6 External housing 20 5 Connecting to power supply 21 5 1 Preparing the...

Страница 3: ...eviation 64 9 3 Calculation of the total deviation Practical example 65 9 4 Dimensions 67 9 5 Trademark 75 Safety instructions for Ex areas Take note of the Ex specific safety instructions for Ex appl...

Страница 4: ...ols used Information note tip This symbol indicates helpful additional infor mation and tips for successful work Note This symbol indicates notes to prevent failures malfunctions damage to devices or...

Страница 5: ...instructions This is a state of the art instrument complying with all prevailing regulations and directives The instrument must only be operated in a technically flawless and reliable condition The o...

Страница 6: ...rmation from measuring transduc ers NE 53 Compatibility of field devices and display adjustment components NE 107 Self monitoring and diagnosis of field devices For further information see www namur d...

Страница 7: ...certificates Information Optional instrument features are also described in this operating instructions manual The respective scope of delivery results from the order specification This operating ins...

Страница 8: ...ent documentation 3 2 Principle of operation IPT 2x is suitable for applications in virtually all industries It is used for the measurement of the following pressure types Gauge pressure Absolute pres...

Страница 9: ...esponding output signal and output as measured value Piezoresistive sensor element Measuring ranges up to 40 bar piezoresistive sensor element with internal transmission liquid is used 1 3 4 2 Fig 3 C...

Страница 10: ...mical seal system 4 3 2 1 Fig 5 Configuration of the ceramic metallic measuring cell 1 Process diaphragm 2 Isolating liquid 3 FeNi adapter 4 Ceramic capacitive measuring cell The measuring cell design...

Страница 11: ...port and storage Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test based on ISO 4180 The packaging consists of envir...

Страница 12: ...cription WIKA Operating Instructions Process pressure transmitter IPT 2x With instrument weights of more than 18 kg 39 68 lbs suitable and approved equipment must be used for lifting and carrying Lift...

Страница 13: ...moisture ingress through the following measures Use a suitable connection cable see chapter Connecting to power supply Tighten the cable gland or plug connector Lead the connection cable downward in f...

Страница 14: ...ice a test pressure may only exceed the specified MWP briefly by 1 5 times at reference tempera ture The pressure stage of the process fitting as well as the overload resistance of the measuring cell...

Страница 15: ...uld be avoided Danger of explosion 4 3 Ventilation and pressure compensation The filter element in the electronics housing has the following func tions Ventilation of the electronics housing Atmospher...

Страница 16: ...ug is installed instead of the filter element Instruments in protection IP66 IP68 1 bar ventilation via capillar ies in non detachable cable Instruments with absolute pressure Turn the metal ring in s...

Страница 17: ...pressure is detected and compensated by a reference sensor in the electronics 1 2 1 2 Fig 9 Position of the filter element gastight leadthrough 1 Filter element 2 Gas tight leadthrough 1 Fig 10 Positi...

Страница 18: ...m Connect via a siphon Do not insulate the siphon Fill the siphon with water before setup 1 4 3 2 1 2 3 4 Fig 12 Measurement setup for the process pressure measurement of gases in pipelines 1 IPT 2x 2...

Страница 19: ...g 13 Measurement setup for the process pressure measurement of liquids in pipelines 1 IPT 2x 2 Blocking valve 3 Pipeline 4 5 Level measurement Keep the following in mind when setting up the measuring...

Страница 20: ...cess pressure transmitter IPT 2x 4 6 External housing 1 2 3 4 5 Fig 15 Configuration process module external housing 1 Pipeline 2 Process module 3 Connection cable process assembly External housing 4...

Страница 21: ...or 22 mA in case of fault Influence of additional instruments in the circuit see load values in chapter Technical data The instrument is connected with standard two wire cable without shielding If ele...

Страница 22: ...otection caps as transport protection Note Prior to setup you have to replace these protective caps with ap proved cable glands or close the openings with suitable blind plugs On plastic housings the...

Страница 23: ...om above with a small screwdriver the terminal opening is then free When the screwdriver is released the terminal closes again 7 Check the hold of the wires in the terminals by lightly pulling on them...

Страница 24: ...oltage supply signal output 2 For display and adjustment module or interface adapter 3 Ground terminal for connection of the cable screening 5 4 Housing IP66 IP68 1 bar 1 2 Fig 18 Wire assignment in p...

Страница 25: ...2x in IP68 version 25 bar with axial cable outlet external housing 1 Transmitter 2 Connection cable 3 External housing 1 2 3 5 1 2 6 7 8 4 20mA Fig 20 Electronics and connection compartment 1 Electro...

Страница 26: ...le chamber housing 1 Voltage supply signal output 2 For display and adjustment module or interface adapter 3 Ground terminal for connection of the cable screening 5 6 Switch on phase After connecting...

Страница 27: ...supply WIKA Operating Instructions Process pressure transmitter IPT 2x Then the actual measured value is output to the signal cable The value takes into account settings that have already been carried...

Страница 28: ...d via the four keys of the display and adjustment module The individual menu items are shown on the LC display You can find the function of the individual keys in the previous illustration When the an...

Страница 29: ...language for further parameterization With the button you can select the requested language with OK you confirm the selection and move to the main menu You can change your selection afterwards with t...

Страница 30: ...Info Instrument name hardware and software version date of manu facture sensor features Note For optimum adjustment of the measuring point the individual sub menu items in the main menu item Setup sh...

Страница 31: ...the adjustment units of the instrument are deter mined The selection determines the unit displayed in the menu items Min adjustment Zero and Max adjustment Span Unit of measurement If the level should...

Страница 32: ...values exceeds 20 of the nominal measuring range then no position correction is possible IPT 2x always measures pressure independently of the process vari able selected in the menu item Application To...

Страница 33: ...confirm with OK 2 Edit the mbar value with OK and set the cursor to the requested position with 3 Set the requested mbar value with and store with OK 4 Go with ESC and to the span adjustment The zero...

Страница 34: ...cursor to the requested position with 3 Set the requested percentage value e g 10 with and save with OK The cursor jumps now to the pressure value 4 Enter the pressure value corresponding to the min l...

Страница 35: ...nt are linear to Differential pressure This can be used for example to feed a flow computer With flow measurement and selection Extraction by root display and output percentage current are linear to F...

Страница 36: ...ntering a PIN Select menu items and show data Read data from the sensor into the display and adjustment module Releasing the sensor adjustment is also possible in any menu item by entering the PIN Cau...

Страница 37: ...ce status is displayed In case of error e g the error code F017 e g the error description Adjustment span too small and a four digit figure are displayed for service purposes You can find the error co...

Страница 38: ...unction is Maintenance Note Without manual deactivation the sensor terminates the simulation automatically after 60 minutes 6 4 4 Additional adjustments After a reset certain parameter adjustments mad...

Страница 39: ...Linear Current output Current output Mode Output characteristics 4 20 mA Reaction when malfunctions occur 3 6 mA Current output Min Max 3 8 mA 20 5 mA Lock adjustment Released Display Menu item Defau...

Страница 40: ...ta or settings for adjustment of the display and ad justment module are saved All data of the menu Setup and Display In the menu Additional adjustments the items Reset Date Time The user programmable...

Страница 41: ...hat 4 mA 0 and 20 mA 100 of the current output refer to If the measuring cell temperature is selected as measured variable then e g 0 C refers to 4 mA and 100 C to 20 mA In this menu item you gain acc...

Страница 42: ...e sensor such as approval pro cess fitting seal measuring range electronics housing and others are displayed 6 5 Saving the parameterisation data We recommended writing down the adjustment data e g in...

Страница 43: ...xchange measuring cell Send instrument for repair F017 Adjustment span too small Adjustment not within specification Change the adjustment according to the limit values F025 Error in the linearization...

Страница 44: ...ion F265 Measurement function dis turbed Sensor no longer carries out a meas urement Carry out a reset Disconnect operating voltage briefly Tab 5 Error codes and text messages information on causes as...

Страница 45: ...operator of the system is responsible for taking suitable meas ures to rectify faults The first measures are Evaluation of fault messages Checking the output signal Treatment of measurement errors Fu...

Страница 46: ...n Ex applications only a replacement part with appropriate Ex ap proval may be used Caution During exchange protect the inner side of the parts against contami nation and moisture Proceed as follows w...

Страница 47: ...finished 7 5 Instrument repair You can find information for a return shipment under Service on our local website If a repair is necessary please proceed as follows Complete one form for each instrume...

Страница 48: ...cled by spe cialised recycling companies We use recyclable materials and have designed the electronics to be easily separable WEEE directive The instrument does not fall in the scope of the EU WEEE di...

Страница 49: ...rials wetted ceramic metallic measuring cell Process fitting 316L Diaphragm Alloy C276 2 4819 gold coated 20 gold rhodium coated 5 1 4 Seal for process fitting in the scope of delivery Thread G1 DIN 3...

Страница 50: ...764 17 64 lbs depending on process fitting and housing Torques Max torque metric process fittings G G 50 Nm 36 88 lbf ft G front flush G1 front flush 40 Nm 29 50 lbf ft G1 front flush piezoresistive m...

Страница 51: ...bar 0 10 MPa 200 bar 20 MPa 1 bar 100 kPa 0 250 bar 0 25 MPa 500 bar 50 MPa 1 bar 100 kPa 0 600 bar 0 60 MPa 1200 bar 120 MPa 1 bar 100 kPa 0 1000 bar 0 100 MPa 1500 bar 150 MPa 1 bar 100 kPa 1 0 bar...

Страница 52: ...sig Absolute pressure 0 15 psi 45 psi 0 psi 0 30 psi 90 psi 0 psi 0 150 psi 450 psi 0 psi 0 300 psi 600 psi 0 psi 0 500 psig 1500 psi 0 psi Input variable Ceramic metallic measuring cell The specifica...

Страница 53: ...0 bar abs 0 2 5 bar 0 250 kPa 50 bar 5000 kPa 0 bar abs 0 10 bar 0 1000 kPa 50 bar 5000 kPa 0 bar abs 0 25 bar 0 2500 kPa 50 bar 5000 kPa 0 bar abs Nominal measuring ranges and overload capacity in ps...

Страница 54: ...Down Unlimited recommended 20 1 Switch on phase Start up time with operating voltage UB 12 V DC 9 s 12 V DC 22 s Staring current for run up time 3 6 mA Output variable Output signal 4 20 mA passive C...

Страница 55: ...F Relative humidity 45 75 Air pressure 860 1060 mbar 86 106 kPa 12 5 15 4 psi Determination of characteristics Limit point adjustment according to IEC 61298 2 Characteristic curve Linear Reference ins...

Страница 56: ...tput 4 20 mA and refers to the set span Turn down TD is the ratio nominal measuring range set span The thermal change of the zero signal and output span corresponds to the value FT in chapter Calculat...

Страница 57: ...due to the additional factors depending on the accuracy class factor FMZ and Turn Down factor FTD The additional factors are listed in the following tables Additional factor through accuracy class Acc...

Страница 58: ...od One year 0 05 x TD Five years 0 1 x TD Ten years 0 2 x TD Long term stability Piezoresistive Strain gauge measuring cell Version Measuring ranges 1 bar 0 1 x TD year Measuring ranges 1 bar isolatin...

Страница 59: ...ration of the seal15 20 40 105 C 4 40 221 F 20 60 C 4 140 F FKM VP2 A 20 105 C 4 221 F 20 150 C 4 302 F 20 85 C 4 185 F 20 150 C 4 302 F EPDM A P 70 10 02 FFKM Perlast G75S 15 105 C 5 221 F 15 150 C 5...

Страница 60: ...s Double cham ber stainless steel housing All housing ver sions Double cham ber stainless steel housing Vibration resist ance 1 to 4 g at 5 200 Hz accord ing to EN 60068 2 6 vibration with reso nance...

Страница 61: ...F 80 C 176 F 180 C 356 F 150 C 302 F Fig 33 Temperature derating IPT 2x version up to 180 C 356 F 1 Process temperature 2 Ambient temperature 1 2 0 C 32 F 65 C 149 F 80 C 176 F 200 C 392 F 160 C 320...

Страница 62: ...5 mm AWG 24 14 Stranded wire with end sleeve 0 2 1 5 mm AWG 24 16 Electromechanical data version IP66 IP68 1 bar Connection cable mechanical data Configuration Wires breather capillaries strain relief...

Страница 63: ...d IP20 Mounted in the housing without lid IP40 Materials Housing ABS Inspection window Polyester foil Functional safety SIL non reactive Additional output parameter Electronics temperature Range 40 85...

Страница 64: ...The total deviation of a pressure transmitter indicates the maximum measurement error to be ex pected in practice It is also called maximum practical deviation or operational error According to DIN 1...

Страница 65: ...with measuring range 10 bar deviation 0 1 process fitting G1 piezoresistive measuring cell The required values for the temperature error FT deviation FKl and long term stability Fstab are avail able...

Страница 66: ...l diaphragm Elgiloy 2 4711 0 15 x TD year Measuring range 1 bar 0 15 x TD year Measuring range 0 4 bar 0 35 x TD year Tab 31 Determination of the long term stability from the table consideration for o...

Страница 67: ...mm 4 61 M20x1 5 NPT 59 mm 2 32 80 mm 3 15 112 mm 4 41 M20x1 5 NPT 84 mm 3 31 1 2 4 3 5 104 mm 4 1 M20x1 5 NPT 59 mm 2 3 80 mm 3 15 Fig 36 Housing versions in protection IP66 IP67 and IP66 IP68 0 2 ba...

Страница 68: ...5 108 mm 4 25 41 6 mm 1 64 66 mm 2 60 59 mm 2 32 110 mm x 90 mm 4 33 x 3 54 110 mm x 90 mm 4 33 x 3 54 51 mm 2 01 41 6 mm 1 64 90 mm 3 54 R 3 5 mm 0 14 3mm 0 12 70 mm 2 76 8 mm 0 32 93 mm 3 66 110 mm...

Страница 69: ...91 58 mm 2 28 5 mm 0 20 3 mm 0 12 6 mm 0 24 G G 120 mm 4 70 20 mm 0 79 4 mm 0 16 17 5 mm 0 69 SW 27mm 1 06 SW 27mm 1 06 SW 27mm 1 06 SW 27mm 1 06 SW 27mm 1 06 NPT NPT 54 mm 2 13 14 mm 0 55 19 mm 0 75...

Страница 70: ...81 18mm 0 71 30 mm 1 18 36 mm 1 42 36 mm 1 42 36 mm 1 42 40 mm 1 57 36 mm 1 42 40 mm 1 57 40 mm 1 59 40 mm 1 59 SW 41mm 1 61 SW 27mm 1 06 SW 46mm 1 81 M44x1 25 SW 46mm 1 81 SW 46mm 1 81 SW 46mm 1 81...

Страница 71: ...3 11 84 mm 3 31 79 mm 3 11 79 mm 3 11 65 mm 2 56 105 mm 4 13 79 mm 3 11 78 mm 3 07 1 2 3 6 5 4 Fig 40 IPT 2x hygienic fitting 150 C piezoresistive strain gauge measuring cell 1 Clamp 2 PN16 64mm DIN...

Страница 72: ...78 mm 3 07 66 mm 2 60 78 mm 3 07 83 mm 3 27 1 2 3 6 5 4 Fig 41 IPT 2x hygienic fitting 150 C metallic ceramic measuring cell 1 Clamp 2 PN16 64mm DIN 32676 ISO 2852 2 Hygienic fitting with compression...

Страница 73: ...3 50 40 165 20 125 4x 18 102 3 2 150 lbs 3 150 lbs 3 62 4x 0 75 4 75 0 75 7 50 4x 0 75 6 5 6 00 0 71 11 22 0 79 0 95 0 95 0 87 0 79 4 33 4 92 6 30 7 48 9 45 4 92 4x 0 71 4x 0 71 4x 0 71 8x 0 71 8x 0 8...

Страница 74: ...3 62 4x 0 75 4 75 0 77 7 48 4x 0 75 6 5 5 91 0 71 11 81 0 79 0 95 0 95 1 10 0 79 4 33 4 92 6 30 7 48 9 84 4 92 4x 0 71 4x 0 71 4x 0 71 8x 0 71 8x 0 87 8x 1 02 3 47 4 02 5 43 6 38 8 58 4 02 0 12 0 12 0...

Страница 75: ...75 9 Supplement WIKA Operating Instructions Process pressure transmitter IPT 2x 9 5 Trademark All the brands as well as trade and company names used are property of their lawful proprietor originator...

Страница 76: ...8 Display lighting 37 E Electronics and connection compartment single chamber housing 24 26 Error codes 43 44 45 F Fault Rectification 45 Fault rectification 45 Functional principle 9 G Grounding 21 L...

Страница 77: ...77 Notes WIKA Operating Instructions Process pressure transmitter IPT 2x...

Страница 78: ...78 Notes WIKA Operating Instructions Process pressure transmitter IPT 2x...

Страница 79: ...79 Notes WIKA Operating Instructions Process pressure transmitter IPT 2x...

Страница 80: ...Printing date...

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