background image

SERVICE AND TECHNICAL SUPPORT MANUAL

Gas Furnace: N9MSB

Specifications  subject to change without notice.

6

440 04 4413 00

Check Inlet Gas Pressure

The inlet gas pressure must be checked with the furnace

operating in maximum heat. This is necessary to make sure the

inlet gas pressure does not fall below the minimum pressure of

4.5 in. w.c.

1. Make sure the gas supply is turned off to the furnace and

at the electric switch on the gas valve.

2. Remove the 1/8 in. NPT plug from the inlet pressure tap

on the gas valve.

3. Connect a manometer to the inlet pressure tap on gas

valve.

4. Turn on furnace power supply.
5. Turn gas supply manual shutoff valve to ON position.
6. Turn furnace gas valve switch to ON position.
7. Jumper R and W thermostat connections at the furnace

control board.

8. When main burners ignite, confirm inlet gas pressure is

between 4.5 in. w.c. (1125 Pa) and 13.6 in. w.c. (3388

Pa).

9. Remove jumper across thermostat connections to

terminate call for heat. Wait until the blower off delay is

completed.

10. Turn furnace gas valve electric switch to OFF position.

11. Turn gas supply manual shutoff valve to OFF position.

12. Turn off furnace power supply.
13. Remove manometer from the inlet pressure tap of the

gas valve.

FIRE HAZARD

Failure to follow this warning could result in personal injury,

death, and/or property damage.

Re

install manifold pressure tap plug in gas valve to

prevent gas leak.

!

WARNING

14. Apply pipe dope sparingly to end of inlet gas pipe plug

and re

install in the gas valve.

Adjust Manifold Pressure

1. Adjust manifold pressure to obtain proper gas input rate.

(See 

Figure 3

)

a. Turn gas valve ON/OFF switch to OFF.
b. Remove manifold pressure tap plug from gas valve.

c. Connect a water column manometer or similar device

to manifold pressure tap.

d. Turn gas valve ON/OFF switch to ON.
e. Manually close blower door switch.

f. Jumper R and W thermostat connections on control

to start furnace. (See 

Figure 4

)

g. Remove regulator adjustment cap from gas valve

pressure regulator (See 

Figure 3

) and turn adjusting

screw (3/16 or smaller flat

tipped screwdriver)

counterclockwise (out) to decrease input rate or

clockwise (in) to increase input rate.

NOTICE

DO NOT set low

heat manifold pressure less than 2.8

in. w.c.

(697 Pa) or more than 3.8

in. w.c. (947 Pa) for natural gas. If

required manifold pressure is outside this range, change main

burner orifices.

h. When correct input is obtained, replace cap that

conceal gas valve regulator adjustment screw.  Main

burner flame should be clear blue, almost transparent

(See 

Figure 13

)

i. Remove jumper R to W.

Figure 3

Redundant Automatic Gas Valve

(Single Stage)

ON/OFF Switch

Regulator Seal Cap

Regulator Adjustment

Regulator Seal Cap under Cap

1/2” NPT Outlet

1/8” NPT Manifold

Pressure Tap

1/8” NPT Inlet

Pressure Tap

1/2” NPT Inlet

A11153

2. Verify natural gas  input rate by clocking meter.

NOTE

:  Contact your HVAC distributor or gas supplier for metric

gas meter Tables, if required.

a. Turn off all other gas appliances and pilots served by

the meter.

b. Jumper R to W.

c. Run furnace for 3 minutes.

d. Measure time (in sec) for gas meter to complete 1

revolution and note reading. The 2 or 5 cubic feet dial

provides a more accurate measurement of gas flow.

e. Refer to 

Table 2

 for cubic ft. of gas per hr.

f. Multiply gas rate cu ft./hr by heating value (Btuh/cu

ft.) to obtain input. If clocked rate does not match

required input from Step 1, increase manifold

pressure to increase input or decrease manifold

pressure to decrease input. Repeat steps b through e

until correct   input is achieved. Re

install regulator

seal cap on gas valve.

g. If clocked rate does not match required input from

Step 1, increase manifold pressure to increase input

or decrease manifold pressure to decrease input.

Repeat steps b through e of Step 1 until correct heat

input is achieved. Re--install regulator seal cap on

gas valve.

3.

Restore furnace to normal operating condition.

a. Turn gas valve ON/OFF switch to OFF.
b. Remove water column manometer or similar device

from manifold pressure tap.

c. Replace manifold pressure tap plug to gas valve.

d. Turn gas valve ON/OFF switch to ON.
e. Check for gas leaks and verify furnace operation

FIRE HAZARD

Failure to follow this warning could result in personal injury,

death, and/or property damage.
Reinstall manifold pressure tap plug in gas valve to prevent

gas leak.

!

WARNING

Содержание N9MSB0401410C

Страница 1: ...The signal word WARNING is used throughout this manual in the following manner Safety alert symbol When you see this symbol on the unit and in instructions or manuals be alert to the potential for pe...

Страница 2: ...eath WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE...

Страница 3: ...am of Furnace Drip Leg Gas Valve turned ON Type of Gas Natural Propane Filter Type and Size Check in box the Blower OFF Delay Jumper Heating Position for Fan Time OFF Setting 1 and 2 2 and 3 3 and 4 5...

Страница 4: ...is energized whenever blower operates HUM 24vac terminal is only energized the draft inducer is energized in heating Prime Condensate Trap with Water CARBON MONOXIDE POISONING HAZARD Failure to follo...

Страница 5: ...has the correct orifice installed At higher altitudes or different gas heat contents it may be necessary to change the factory orifice to a different orifice Tables have been provided in the furnace S...

Страница 6: ...rewdriver counterclockwise out to decrease input rate or clockwise in to increase input rate NOTICE DO NOT set low heat manifold pressure less than 2 8 in w c 697 Pa or more than 3 8 in w c 947 Pa for...

Страница 7: ...24 VAC CONNECTIONS P2 HOT SURFACE IGNITOR HSI INDUCER MOTOR IND CONNECTOR 115 VAC L1 LINE VOLTAGE CONNECTION SPARE1 COM BLUE 115 VAC L2 NEUTRAL CONNECTIONS 24 V THERMOSTAT TERMINALS HUMIDIFIER TERMINA...

Страница 8: ...300 21 171 343 857 62 58 116 290 22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 9...

Страница 9: ...42 3 4 42 3 5 42 3 6 3001 800 43 3 8 42 3 2 42 3 3 42 3 4 915 825 43 3 6 43 3 7 43 3 8 42 3 2 850 44 3 8 43 3 5 43 3 6 43 3 7 875 44 3 6 44 3 7 43 3 4 43 3 5 4000 900 44 3 4 44 3 5 44 3 7 44 3 8 1219...

Страница 10: ...ding Leaving blower door off will result in incorrect temperature measurements due to possible changes in duct static pressure and airflow FURNACE DAMAGE HAZARD Failure to follow this caution may resu...

Страница 11: ...e terminals R and W The thermostat anticipator should NOT be in the circuit while measuring current 1 Remove thermostat from sub base or from wall 2 Connect an amp meter across the R and W sub base te...

Страница 12: ...2 5 394 1030 1025 1030 1010 985 940 905 855 805 735 801716C SIDE BOTTOM Black 4 0 389 1650 1620 1640 1605 1555 1495 1425 1345 1255 1165 Yellow 3 5 381 1420 1425 1400 1370 1335 1290 1230 1170 1095 1015...

Страница 13: ...nominal break point of each switch is shown on the label below the reference location in inches of water column W C The maximum and minimum break point of the switch is 0 05 inches of water column fro...

Страница 14: ...LED 6 A component test sequence will follow 7 Reinstall the Main Control door Component Self Test NOTE The furnace control component test allows all components to run for a short time except the gas v...

Страница 15: ...rvice as necessary 4 Inspect burner compartment before each heating season for rust corrosion soot or excessive dust If necessary have furnace and burner serviced by a qualified service agency 5 Inspe...

Страница 16: ...t on blower wheel remove wheel from the blower housing and wash it with an appropriate degreaser To remove wheel a Mark blower wheel location on shaft before disassembly to ensure proper reassembly b...

Страница 17: ...old or damaging the mounting to the burner assembly ELECTRICAL SHOCK AND FIRE HAZARD Failure to follow this warning could result in personal injury death and or property damage Turn off the gas and el...

Страница 18: ...ck for proper operation 18 Install control door when complete Servicing Hot Surface Igniter The igniter does NOT require annual inspection Check igniter resistance before removal Refer to Figure 9 Fig...

Страница 19: ...6 Connect condensate drain elbow or drain extension elbow to the condensate trap 7 Connect the leads of the condensate heat pad if used 8 Connect external drain piping to the condensate drain elbow or...

Страница 20: ...ratures may be 32_ F 0_ C or lower freeze protection measures must be taken to prevent property or product damage CAUTION Since the furnace uses a condensing heat exchanger some water will accumulate...

Страница 21: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace N9MSB Specifications subject to change without notice 440 04 4413 00 21 Figure 14 Service Label 338310 2 Rev F...

Страница 22: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace N9MSB Specifications subject to change without notice 22 440 04 4413 00 Figure 15 Wiring Diagram 339241 2 Rev A...

Страница 23: ...quence Gas valve and humidifier will not be turned on Inducer motor will start and remain on until the end of the blower test then off The following components are on for 10 15 seconds each individual...

Страница 24: ...onent test Does the igniter glow orange white by the end of the 15 second warm up period Unplug igniter harness from control and repeat component test Check for 115V between connector P2 HSI and NEUTR...

Страница 25: ...ds after the gas valve GV is energized Simultaneously the electronic air cleaner terminal EAC is energized and remains energized as long as the blower motor BLWM is energized f Heat Off Delay When the...

Страница 26: ...ctor box Condensate trap Condensate trap elbow Gaskets WARNING FIRE EXPLOSION ELECTRICAL SHOCK AND CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in dangerous operation p...

Страница 27: ...ble Speed X ECM S Single stage T Two stage FEATURE B Base AFUE Efficiency E Extra AFUE Efficiency C Communicating D Dual Certified 2 pipe or 1 pipe R 2 pipe only S Single stage T Two stage N Standard...

Отзывы: