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Page 17

Page 17

COMPONENTS DESCRIPTION

A.

EVAPORATOR TEMPERATURE SENSOR

The evaporator sensor probe is inserted into its
tube well, which is welded on the evaporator
outlet line, it detects the temperature of the
refrigerant on the way out from the evaporator
and signals it by suppying a low voltage current
flow to the P.C. Board Micro-Processor.
According to the current received, the micro-
processor let the ice maker to continue its
operations. In case the evaporating temperatu-
re, after 10 minutes from the unit start-up, does
not go below -1

°

C (30

°

F) due to shortage of

refrigerant in the system the evaporator sensor
signal reaching the microprocessor is such to
stop immediately the unit operation, with the 5th
Warning YELLOW LED that blinks.

NOTE. The machine will remain in OFF mode
for one hour then it will restart automatically.
In case the unit trips OFF again in alarm for
3 times in 3 hours, the machine SHUTS OFF
DEFINITIVELY.
To restart the unit after the shutoff caused by
the hi evaporating temperature, it  is neces-
sary to switch OFF and ON the power line
main disconnect Switch.

B.

WATER LEVEL SENSOR

This sensor system consist of two small stainless
steel rods vertically fitted on the inner face of the
reservoir cover and electrically connected to the
low voltage circuit of the P.C. Board. When the
cover of the reservoir is positioned in its place the
tips of both the rods dip into the reservoir water
and detects and signals its presence by making
use of its electrical resistance.

NOTE. In the event of shortage of water in
the reservoir or, in case the water used is too
soft (de-mineralized) to cause greater
resistence to the current flow (conductivity
lower than 30 

µ

S) this sensor system causes

the shutoff of the machine, to protect it from
running with an interrupted or inadequate
water supply. In this situation the YELLOW
LED
 will glow to warn of the machine shutoff
and the reason why.

C.

CONDENSER TEMPERATURE SENSOR

The condenser temperature sensor probe,
located within the condenser fins (air cooled
version) or in contact with the tube coil (water
cooled version) detects the condenser tempera-
ture variations and signals them by supplying
current, at low voltage, to the P.C. BOARD.

In case the condenser temperature sensor
detects a temperature at the condenser lower
than +1

°

C (33

°

F) that signify that the ambient

temperature is at the same value, therefore it is
too low for the correct unit operation, the sensor
signals to the microprocessor to stop immediately
or to do not start the unit operations up to the
moment that the ambient temperature will rise to
more acceptables conditions (5

°

C).

In the air cooled versions, in relation to the
different current received, the micro processor of
the P.C. BOARD supplies, through a TRIAC, the
power at high voltage to the fan motor so that it
can cool the condenser and reduce its tempera-
ture.
In the event the condenser temperature rises
and reaches 70

°

or 60

°

C the current arriving to

the micro processor is such to cause an imme-
diate and total stop of the machine operation.

NOTE.  The machine will remain in OFF
mode for one hour then it will restart automa-
tically. In case the unit trips OFF again in
alarm for 3 times in 3 hours, the machine
SHUTS OFF DEFINITIVELY.
To restart the unit after the shutoff caused by
the hi condenser temperature, it  is necessary
to switch OFF and ON the power line main
disconnect Switch.

D.

GEAR MOTOR ROTATION AND SPEED
SENSOR

This safety device is housed on top of the Drive
Motor and detects - based on Hall Effect principle
- the rotating speed and rotating direction of the
drive Motor.
Should the rotating speed drop below
1300 r.p.m. the magnitude measured by this
device is such to signal to the microprocessor to
stop the unit and light-up the YELLOW LED.
About the same reaction occures when the drive
motor will tend to rotate in the wrong direction
(counterclockwise) situation that, if it occures,
will greatly affect all the freezer and gear reducer
components.

NOTE.  The machine will remain in OFF
mode for one hour then it will restart automa-
tically. In case the unit trips OFF again in
alarm for 3 times in 3 hours, the machine
SHUTS OFF DEFINITIVELY. To restart the
unit after the shutoff caused by this safety
device, it is necessary first to eliminate the
cause that has generated the intervention of
the device and then switch OFF and ON the
power line main disconnect switch.

E.

ICE BIN LEVEL LIGHT CONTROL

The electronic ice bin level control, located into
the ice spout, has the function to stop the operation
of the ice machine when the light beam between

Содержание ICEF 155

Страница 1: ...Page 1 Page 1 SERVICE MANUAL ICE UNDERCOUNTER SERIES CUBER MODEL ICEF 155 Rev 07 2014...

Страница 2: ...rain connections Final check list Installation practice OPERATING INSTRUCTIONS Start up Operational checks PRINCIPLE OF OPERATION How it works Water circuit Refrigerant circuit Mechanical system Opera...

Страница 3: ...ak performance levels periodic maintenance checks must be carried out as indicated on page 29 of this manual Important operating requirements MIN MAX Air temperature 10 C 50 F 40 C 100 F Water tempera...

Страница 4: ...NS Model Cond unit Finish Comp HP Ice bin cap Water req lt 24 HR ICEF 155 MACHINE SPECIFICATIONS Dimensions HEIGHT less legs 794 mm HEIGHT with legs 929 mm WIDTH 529 mm DEPTH 621 mm WEIGHT 51 Kg 230 5...

Страница 5: ...nting pads 8 Use clean damp cloth to wipe the surfaces inside the storage bin and the outside of the cabinet 9 See data plate on the rear side of the unit and check that local main voltage corresponds...

Страница 6: ...ter or conditioner WATERSUPPLY WATERCOOLEDMODELS The water cooled versions of Ice Makers require two separate inlet water supplies one for the water making the flaker ice and the other for the water c...

Страница 7: ...Have the bin liner and cabinet been wiped clean 10 Has the owner user been given the User Manualandbeeninstructedontheimportanceof periodic maintenance checks G INSTALLATION PRACTICE 1 Hand shut off v...

Страница 8: ...hardastheevaporating temperature has not yet reached the correct operating value It is necessary to allow the ice just made to cure itself and wait for about ten minutes for the evaporating tem peratu...

Страница 9: ...SER TEMP EVAPORATOR TEMP ICE LEVEL CONTROL TRANSF T 40 50 C DATA PROCESSOR L N 11 10 9 1 2 7 8 6 5 4 3 13 12 FIG 3 2 1 L N COMPRESSOR 9 10 11 12 13 3 4 5 6 7 8 CONTACTOR COIL GEAR MOTOR FAN MOTOR ELEC...

Страница 10: ...PERATION CHECKS UPON THE UNIT START UP D Removefrontservicepanelandifnecessary install the refrigerant service gauges on the corresponding Service valves to check both the HI and LO refrigerant pressu...

Страница 11: ...of the flaker operations and the glowing of the YELLOW LED of shortage of water even though that water is indeed in the reservoir After this open the water supply line shutoff valve to fill up again t...

Страница 12: ...ss of the two optical eyes are covered by a thin lay of scale To do it just follow the following procedure With unit OFF push and old the Reset Button of the PC Board Give power to the machine through...

Страница 13: ...the ice level raises to interrupt the light beam running between the two infrared Leds the unit stops after six seconds with the simulteneous glowingofthe YELLOWLEDsignallingthe Full Bin situation NO...

Страница 14: ...unit trips OFF again in alarm for 3 times in 3 hours the machine SHUTS OFF DEFINITIVELY After having eliminated the source of the excessive con densertemperature torestarttheicemachine it is necessary...

Страница 15: ...4 5 6 7 8 CONTACTOR COIL GEAR MOTOR FAN MOTOR ELECTRONIC CARD RELAYS TRIAC RESET S E N S O R S WATER LEVEL GEAR MOTOR ROTATION CONDENSER TEMP EVAPORATOR TEMP ICE LEVEL CONTROL TRANSF DATA PROCESSOR L...

Страница 16: ...em always check the type of refrigerant and quantity as specified on the individual ice machine dataplate Therefrigerantchargesindicatedarerelatives to averages operating conditions OPERATING PRESSURE...

Страница 17: ...tage to the P C BOARD In case the condenser temperature sensor detects a temperature at the condenser lower than 1 C 33 F that signify that the ambient temperature is at the same value therefore it is...

Страница 18: ...LED F P C BOARD Data processor The P C BOARD fitted in its plastic box located in the front of the unit consists of two separated printed circuits one at high and the other at low voltage and protecte...

Страница 19: ...low to maintain a constant water level in the reservoir level that corresponds to the one in thefreezingcylindertoensurepropericeformation and fluidity On the inner side of the reservoir cover are fit...

Страница 20: ...erefrigerant vaporcausingitstemperaturetoriseandbecome high pressure hot vapor which is then released through the discharge valve NOTE Itisveryimportanttomakesureofthe correct fitting of the cover on...

Страница 21: ...ezertotheaccumulator to gain access to the sensor probe well and be able to pull out from this well the sensor probe 3 Trace the condenser sensor terminal plug blue on the left side of the control box...

Страница 22: ...he machine stops with all LEDs blinking H REPLACEMENT OF THE ICE SPOUT 1 Remove the top panel 2 Slacken and remove the two metal straps that hold tight the polystyre insulations against the freezer up...

Страница 23: ...e off from the auger bottom the upper half of the water seal NOTE Any time the auger is removed for replacement or inspection use extra care in handling the water seal parts so no dirt or foreignmatte...

Страница 24: ...It is imperative to install a replace ment drier whenever the sealed refrigeration system is open Do not replace the drier until all other repairs or replacements have been completed 8 To install the...

Страница 25: ...Page 25 Page 25 WIRING DIAGRAM AIR AND WATER COOLED 230 50 60 1...

Страница 26: ...Page 26 Page 26...

Страница 27: ...freezer for scores Replace whatever worn or damaged No rotation of gear motor Check for power to drive motor 16 A fuses Check for stator winding Gear motor starts and stop Check for correct operation...

Страница 28: ...leaking Tighten screws holding the spout Excessive noise or chattering Mineral or scale deposit on auger Remove and manually polish auger and inner freezer walls and inner walls of freezer barrel usin...

Страница 29: ...t temperature sensor 8 Check for water leaks and tighten drain line connections Pour water down bin drain line to be sure that drain line is open and clear 9 Check the ice level control sensor to test...

Страница 30: ...heoverflow NOTE The ice made with the cleaning solution is slushy and coloured also it may tendtoloosefluiditycreatingsomeresistence in being elevated and extruded this situation canbeheardbythecreack...

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